Multiquip LS600P operation manual Coupling Trailer to Tow vehicle pintle Coupler

Page 63

trailer guidelines

the ball andcoupler system. All bent or broken coupler parts must be replaced before towing the trailer.

THE TOW VEHICLE, PINTLE HITCH AND PINTLE COUPLER MUST HAVE A RATED TOWING CAPACITY EQUAL TO OR GREATER THAN THE TRAILER Gross vehicle Weight Rating (gvWR).

IT IS ESSENTIAL THAT THE PINTLE HITCH BE OF THE SAME SIZE AS THE PINTLE COUPLER.

The coupler size and load rating (capacity) are marked on the coupler. Hitch capacity is marked on the hitch.

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Coupler-to-hitch mismatch can result in uncoupling, leading to death or serious injury.

Be sure the LOAD RATING of the pintle hitch hook is equal or greater than the load rating of the pintle eye coupler.

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A defective pintle hitch not properly fastened can result in uncoupling, leading to death or serious injury.

Be sure the pintle hook is securly tighten to the tow vehicle before coupling the trailer.

Coupling Trailer to Tow vehicle (pintle Coupler)

„Slowly back up the tow vehicle so that the pintle hitch hook is near or aligned under the pintle eye ring coupler.

„Using the jackstand at the front of trailer (tongue), turn the jackstand crank handle to raise the trailer. If the pintle eye coupler does not line up with the pintle hitch hook, adjust the position of the tow vehicle.

„OPEN the pintle hook locking mechanism (Figure H). Place the hook inside the eye coupler. CLOSE the pintle hook mechanism.

Be sure the SIZE of the pintle hitch hook matches the size of the pintle eye coupler.

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A worn, cracked or corroded pintle hitch hook can fail while towing, and may result in death or serious injury.

PINTLE

HOOK

TOW

VEHICLE

TRAILER

TONGUE

SAFETY CHAIN

MASTER LINK

Before coupling trailer, inspect the pintle hitch hook for wear, corrosion and cracks.

Replace worn or damaged pintle hitch hook.

„Rock the pintle eye coupler to make sure it is secured tightly to the hitch.

„Wipe the inside and outside of the pintle coupler. Clean and inspect it visually for cracks and deformations. Feel the inside of the coupler for worn spots and pits.

„Be sure the coupler is secured tightly to the tongue of the trailer. All coupler fasteners must be visibly solid against the trailer frame.

„Raise the bottom surface of the coupler to be above the top of the pintle hitch hook. Use the tongue jackstand to support the trailer tongue. Wood or concrete blocks may also be used.

 

PINTLE

 

RING “EYE”

SAFETY

 

CHAIN

IMPORTANT!

 

CROSS BOTH

SAFETY CHAINS

Figure H. Attaching Safety Chain (Pintle Hitch)

„Insert a pin or lock through the hole in the locking mechanism.

„Be sure the pintle hook is inserted completely through the eye ring and the locking mechanism is engaged. A properly engaged locking mechanism will allow the coupler to raise the rear of the tow vehicle. Using the trailer jack, test to see that you can raise the rear of the tow vehicle by1-inch after the coupler is locked to the hitch.

„Lower the trailer so that its entire tongue weight is held by the hitch.

„Raise the jackstand to a height where it will not interfere with the road.

MAYCO LS600P CONCRETE PUMP • operation manual — rev. #0 (05/13/13) — page 63

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Contents Model LS600P Proposition 65 warning Silicosis Warning Silicosis/respiratory warningsAppendix Concrete Mix Information Table of ContentsSpecifications are subject to change without notice Important Hand Signals General InformationChoose from three easy options Symbol Safety Informationfirst aid kit Drugs or alcohol„ Always know the location of the nearest fire extinguisherBefore servicing equipment ENgiNe SafeTY„ Use well-insulated gloves when picking up the battery Fuel Safety„ do not lift machine to unnecessary heights TRaNSpORTiNg SafeTYTOWiNg SafeTY „ Always shutdown engine before transportingLabel must remain with the engine for its entire life ENviRONMeNTaL SafeTY/DeCOMMiSSiONiNgEMiSSiONS iNfORMaTiON Emission Control LabelCondititons SpecificationsReference Dimensions in. mm Letter DimensionsOperation Hand Signals Important hand signalsConcrete Mix Design General informationRegional Differences Pumping information Remixtures„„600 lbs. of cement/cu yd for 4000 p.s.i. concrete after Snap-Joint Couplings Downhill PumpingVertical Pumping Hose PulsationBrief explanation of why heat and time affect concrete Effects Of Heat And Excessive Time On ConcretePreventing Mix Set-Up After Pump Shutdown Hose Line Pressure Clearing The System After Mix Set UpClearing Concrete Blockage Clearing Shuttle Tube BlockageStop the pump. Turn off the engine Reverse Pumping ProcedureShuttle Tube Inspection Procedure Accumulator PressurePumping Cycle Pump Components View Pump componentsPump components Pump components Engine Perkins 1104D-44TA Turbo Diesel engine Accumulator Pressure Digital control panel componentsPrimary Screen Perkins 1104D-44TA Diesel Engine Components Engine componentsFuel Check Fuel SafetyInspection Before StartingEngine Oil Check Hydraulic Oil CheckMake sure pump/engine is placed on level ground Adding Hydraulic Oil Filler Hole Hydraulic rear stabilizer Location of PumpRear Stabilizer Jacks Hydraulic Rear Stabilizer Jacks OptionalStarting Procedure OperationAutomatic position Figure Before pumping, it is necessary to lubricate the hose Hose LubricationPriming The Pump With Slurry Mixture PumpingHOSE/LINE Blockage Radio Remote Control Remote Control OptionalRadio Remote Control Buttons Operation Screws„„E-STOP- Turns off the pump completely in an emergency Remote control cable has the following controls Radio Remote Control ProgrammingRemote Control Cable Operation 25 ft Hand-held remote control module is now ready for useMaintenance Check Brake Lights Check Tire ConditionsInspect Saftey Devices / Decals Accidental starts can cause severe injury or death Air Cleaner with Dust IndicatorAlways place the ON/OFF switch General InspectionRemove the air cleaner element Air Cleaner 250 HoursChanging Engine Oil And Filter Checking Engine Oil Daily108 226 Radiator MaintenanceOperation in Freezing Weather Vol % Freezing Point Boiling PointOil And Fuel Lines Fuel FilterIn-Line Fuel Filter Fuel/Water Separator Primary FilterBattery Maintenance Cleaning The Pump And Delivery SystemBattery Safety „„Outtriggers Option 2 grease fittings Hydraulic Oil System MaintenanceCylinder Lubrication Box Cleaning the Lubrication BoxAccumulator Circuit Checking Accumulator Bladder PressureWear Plate and Cutting Ring Cylinder Cup Replacement Procedure Changing the Concrete Cylinder Piston CupsOff Install the two cylinder o-rings Wear Plate And Cutting Ring ReplacementWear Plate Installation Wear Ring InstallationLong Term Storage Trailer Heat Exchanger Cooling FanPressure Test Long Term Storage PumpHydraulic Brakes Trailer maintenanceManually Adjusting the Brakes Trailer BrakesWheel Bearings Adjustable ChannelTORSION Suspension Wheel Hub Adjustment„ Overloading the trailer or loading the trailer unevenly Trailer guidelinesCommon CaUSeS fOR Loss Of TRaiLeR TRaiLeR TOWiNg gUiDeLiNeSTrailer VIN tag contains the critical safetyinformation DRiviNg CONDiTiONSCOUpLiNg to THe TOW veHiCLe INOpeRaBLe BRaKeS, LigHTS or MiRRORS TRaiLeR TOWiNg TipSTRaiLeR viN Tag BRaKe CONTROLLeR ELeCTRiCaL CONNeCTORTOW veHiCLe SUSpeNSiON SYSTeMJaCKSTaND SafeTY CHaiNSTRaiLeR LigHTiNg aND BRaKiNg CONNeCTOR BReaKaWaY SYSTeMLock washer and hitch frame Trailer tongue. Wood or concrete blocks may also be usedCoupling the Trailer to the Tow vehicle Ball Coupler Attaching Safety Chain Breakaway Brake SystemBreakaway Cable Surge Brake System Pintle Coupler and Pintle Hook Connecting Trailer LightsUncoupling the Ball Hitch PiNTLe HiTCH COUpLeRCoupling Trailer to Tow vehicle pintle Coupler Figure H. Attaching Safety Chain Pintle HitchTiRe SafeTY Unsafe Tires, Lug Nuts or Wheels Determining Load Limit of TrailerBe sure lug nuts are tight before each tow Determining Load Limit of Tow vehicle Step StepTiRe fUNDaMeNTaLS Letter Rating Speed RatingP indicates the tire is for passenger vehicles ST An ST is an indication the tire is for trailer use only Tire Safety TipsTire Repair Replacing Worn or Damaged TiresWheel Rims Wheels, Bearings and Lug NutsLug Nut Torque Requirements Figure M. Trailer to Tow Vehicle Wiring Diagram Lights and SignalsDeSigN fOR ONe YaRD Of CONCReTe SaTURaTeD & SURfaCe DRY Appendix concrete mix informationCONCReTe Mix iNfORMaTiON Sieve aNaLYSiS-peRCeNT paSSiNgT.M. STaNDaRD SpeCifiCaTiON fOR gRaDiNg aggRegaTe Slump Test Procedure Symptom Possible Problem Solution Troubleshooting pumpThrottle Control Block Solenoid Is reaching ignition switchDecrease volume control on main pump Check for 12 Volt signal voltageTroubleshooting Diesel engine Troubleshooting engineTroubleshooting hydraulic brakes Troubleshooting electrical Troubleshooting electricalControl box cOMPONENT Locator Module Wiring diagram control box InternalHopper Vibrator Locator Option Control BOX Interior Vibrator Relay Wiring diagram Hopper Vibrator optionHydraulic System lOCATOR Diagram Hydraulic System Diagram Wiring diagram Locator 1 External control box Holder Wiring diagram 1 External control boxWiring diagram Locator 2 External control box Switch B Wiring diagram 2 External control boxYour Local Dealer is HERE’S HOW to GET Help

LS600P specifications

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