Multiquip LS600P operation manual Troubleshooting hydraulic brakes

Page 76

troubleshooting (hydraulic brakes)

Troubleshooting (Hydraulic Brakes )

Symptom

Possible Problem

Solution

 

 

 

No brakes

Is the brake line broken or kinked?

Repair or replace.

 

Is the brake lining glazed?

Reburnish or replace

 

Is the trailer overloaded?

Correct weight.

 

 

 

 

Are the brake drums scored or

Check machine or replace.

Weak brakes or brakes pull to one side

grooved?

 

Is the tire pressure correct?

Infl ate all tires equally per manufacturer

 

 

guidelines.

 

 

 

Are the tires unmatched on the

Match tires.

 

same axle?

 

 

 

Are the brake components loose,

Replace components.

Locking brakes

bent or broken?

 

 

Are the brake drums out-of-round?

Replace.

 

Is the brake system lubricated?

Lubricate.

Noisy brakes

Are the correct brake components

Replace and correct.

 

installed?

 

 

 

Is the brake lining thickness correct

Install new shoes and linings.

Dragging brakes

or innstalled incorrectly?

 

Is there enough brake fl uid or

Fill with DOT 4 fl uid.

 

 

correct fl uid?

 

 

 

Overheated wheel bearing

Replace wheel bearing and pack with

 

grease.

 

 

Brakes squeak, chatter or chuck

Low brake fl uid

Fill and bleed brake system.

Siezed acutator master cylinder

Replace/Rebuild master cylinder.

 

 

Brake shoe noise

Inspect drums. Adjust shoes or replace if

 

necessary.

 

 

 

Leaking wheel cylinder

Check and replace wheel cylinder and

 

bleed brake system.

 

 

 

Low brake fl uid level

Fill with dot approved brake fl uid and bleed

 

brake system.

 

 

 

Brake actuator frame damage

Replace complete actuator unit.

 

Brake line being pinched

Replace brake line.

Brakes overheat, fail to operate, pull to

Seized actuator

Replace or rebuild actuator.

the side, or function poorly

 

 

Broken return spring

Replace spring.

 

 

Brakes improperly adjusted

Check adjustment.

 

 

Break-away cable might be pulled.

 

Break-away cable system partially

Determine cause and correct. Pry up on

 

cable until indicator bead touches or rests

 

activated

 

against cable spring stop. This will fully

 

 

 

 

release the frame brakes and prevent drag.

page 76 — MAYCO LS600P CONCRETE PUMP • operation manual — rev. #0 (05/13/13)

Image 76
Contents Model LS600P Proposition 65 warning Silicosis/respiratory warnings Silicosis WarningTable of Contents Specifications are subject to change without noticeImportant Hand Signals General Information Appendix Concrete Mix InformationChoose from three easy options Safety Information SymbolDrugs or alcohol „ Always know the location of the nearestfire extinguisher first aid kitENgiNe SafeTY Before servicing equipmentFuel Safety „ Use well-insulated gloves when picking up the batteryTRaNSpORTiNg SafeTY TOWiNg SafeTY„ Always shutdown engine before transporting „ do not lift machine to unnecessary heightsENviRONMeNTaL SafeTY/DeCOMMiSSiONiNg EMiSSiONS iNfORMaTiONEmission Control Label Label must remain with the engine for its entire lifeSpecifications CondititonsDimensions Reference Dimensions in. mm LetterImportant hand signals Operation Hand SignalsGeneral information Concrete Mix DesignPumping information Remixtures Regional Differences„„600 lbs. of cement/cu yd for 4000 p.s.i. concrete after Downhill Pumping Vertical PumpingHose Pulsation Snap-Joint CouplingsEffects Of Heat And Excessive Time On Concrete Brief explanation of why heat and time affect concretePreventing Mix Set-Up After Pump Shutdown Clearing The System After Mix Set Up Clearing Concrete BlockageClearing Shuttle Tube Blockage Hose Line PressureReverse Pumping Procedure Shuttle Tube Inspection ProcedureAccumulator Pressure Stop the pump. Turn off the enginePumping Cycle Pump components Pump Components ViewPump components Pump components Engine Perkins 1104D-44TA Turbo Diesel engine Digital control panel components Accumulator PressurePrimary Screen Engine components Perkins 1104D-44TA Diesel Engine ComponentsFuel Safety InspectionBefore Starting Fuel CheckHydraulic Oil Check Engine Oil CheckMake sure pump/engine is placed on level ground Adding Hydraulic Oil Filler Hole Location of Pump Rear Stabilizer JacksHydraulic Rear Stabilizer Jacks Optional Hydraulic rear stabilizerOperation Starting ProcedureAutomatic position Figure Hose Lubrication Priming The Pump With Slurry MixturePumping Before pumping, it is necessary to lubricate the hoseHOSE/LINE Blockage Remote Control Optional Radio Remote ControlScrews Radio Remote Control Buttons Operation„„E-STOP- Turns off the pump completely in an emergency Radio Remote Control Programming Remote Control Cable Operation 25 ftHand-held remote control module is now ready for use Remote control cable has the following controlsCheck Brake Lights Check Tire Conditions MaintenanceInspect Saftey Devices / Decals Air Cleaner with Dust Indicator Always place the ON/OFF switchGeneral Inspection Accidental starts can cause severe injury or deathAir Cleaner 250 Hours Remove the air cleaner elementChecking Engine Oil Daily Changing Engine Oil And FilterRadiator Maintenance Operation in Freezing WeatherVol % Freezing Point Boiling Point 108 226Fuel Filter In-Line Fuel FilterFuel/Water Separator Primary Filter Oil And Fuel LinesCleaning The Pump And Delivery System Battery MaintenanceBattery Safety Hydraulic Oil System Maintenance „„Outtriggers Option 2 grease fittingsCleaning the Lubrication Box Cylinder Lubrication BoxChecking Accumulator Bladder Pressure Accumulator CircuitWear Plate and Cutting Ring Changing the Concrete Cylinder Piston Cups Cylinder Cup Replacement ProcedureOff Wear Plate And Cutting Ring Replacement Wear Plate InstallationWear Ring Installation Install the two cylinder o-ringsHeat Exchanger Cooling Fan Pressure TestLong Term Storage Pump Long Term Storage TrailerTrailer maintenance Manually Adjusting the BrakesTrailer Brakes Hydraulic BrakesAdjustable Channel Wheel BearingsWheel Hub Adjustment TORSION SuspensionTrailer guidelines Common CaUSeS fOR Loss Of TRaiLeRTRaiLeR TOWiNg gUiDeLiNeS „ Overloading the trailer or loading the trailer unevenlyDRiviNg CONDiTiONS Trailer VIN tag contains the critical safetyinformationCOUpLiNg to THe TOW veHiCLe TRaiLeR TOWiNg TipS INOpeRaBLe BRaKeS, LigHTS or MiRRORSTRaiLeR viN Tag ELeCTRiCaL CONNeCTOR TOW veHiCLeSUSpeNSiON SYSTeM BRaKe CONTROLLeRSafeTY CHaiNS TRaiLeR LigHTiNg aND BRaKiNg CONNeCTORBReaKaWaY SYSTeM JaCKSTaNDTrailer tongue. Wood or concrete blocks may also be used Lock washer and hitch frameCoupling the Trailer to the Tow vehicle Ball Coupler Breakaway Brake System Attaching Safety ChainBreakaway Cable Surge Brake System Connecting Trailer Lights Uncoupling the Ball HitchPiNTLe HiTCH COUpLeR Pintle Coupler and Pintle HookFigure H. Attaching Safety Chain Pintle Hitch Coupling Trailer to Tow vehicle pintle CouplerDetermining Load Limit of Trailer TiRe SafeTY Unsafe Tires, Lug Nuts or WheelsBe sure lug nuts are tight before each tow Step Determining Load Limit of Tow vehicle StepLetter Rating Speed Rating TiRe fUNDaMeNTaLSP indicates the tire is for passenger vehicles Tire Safety Tips Tire RepairReplacing Worn or Damaged Tires ST An ST is an indication the tire is for trailer use onlyWheels, Bearings and Lug Nuts Wheel RimsLug Nut Torque Requirements Lights and Signals Figure M. Trailer to Tow Vehicle Wiring DiagramAppendix concrete mix information CONCReTe Mix iNfORMaTiONSieve aNaLYSiS-peRCeNT paSSiNg DeSigN fOR ONe YaRD Of CONCReTe SaTURaTeD & SURfaCe DRYT.M. STaNDaRD SpeCifiCaTiON fOR gRaDiNg aggRegaTe Slump Test Procedure Troubleshooting pump Symptom Possible Problem SolutionIs reaching ignition switch Decrease volume control on main pumpCheck for 12 Volt signal voltage Throttle Control Block SolenoidTroubleshooting engine Troubleshooting Diesel engineTroubleshooting hydraulic brakes Troubleshooting electrical Troubleshooting electricalControl box cOMPONENT Locator Wiring diagram control box Internal ModuleHopper Vibrator Locator Option Wiring diagram Hopper Vibrator option Control BOX Interior Vibrator RelayHydraulic System lOCATOR Diagram Hydraulic System Diagram Wiring diagram Locator 1 External control box Wiring diagram 1 External control box HolderWiring diagram Locator 2 External control box Wiring diagram 2 External control box Switch BHERE’S HOW to GET Help Your Local Dealer is

LS600P specifications

The Multiquip LS600P is an innovative solution in the realm of construction machinery, designed to meet the demanding needs of modern job sites. This versatile piece of equipment is particularly noteworthy for its performance capabilities, fuel efficiency, and user-friendly design, making it an essential addition for contractors seeking reliability and efficiency.

One of the standout features of the LS600P is its powerful engine, which delivers robust performance while minimizing fuel consumption. This results in lower operating costs, enabling contractors to maximize their investment. The LS600P is equipped with a dependable and environmentally friendly engine, compliant with emission standards, thus contributing to sustainable operations on job sites.

The machine is designed with a focus on ease of use and operator comfort. Its intuitive control panel allows for straightforward operation, reducing the learning curve and enabling operators to become proficient quickly. Additionally, the ergonomic design of the operator's platform provides comfort during long hours of operation, enhancing productivity and reducing fatigue.

In terms of versatility, the LS600P can be utilized for a variety of applications. Whether it is compaction for paving projects, soil stabilization, or site preparation, its multi-functional capabilities make it suitable for diverse construction tasks. This adaptability is further enhanced by its compatibility with various attachments, allowing contractors to customize the machine to meet specific project requirements.

The durability of the LS600P is another key characteristic. Built with high-quality materials and components, it is engineered to withstand the harsh conditions often encountered on construction sites. This durability, combined with easy maintenance features, ensures that the Multiquip LS600P will provide reliable service over its operational lifespan.

Incorporating advanced technologies, the LS600P features an efficient hydraulic system that enhances its performance and responsiveness. This hydraulic system not only improves the effectiveness of its functions but also contributes to energy efficiency, thus promoting greener operations.

In conclusion, the Multiquip LS600P is a high-performance, efficient, and versatile machine. With features focused on user comfort, operational efficiency, and adaptability for various tasks, it stands out as a reliable choice for contractors aiming to enhance productivity and project outcomes on their construction sites.