GE 5500 manual Power Connection For Deluxe Series 2500

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Power Connection For Deluxe Series (2500 & 3500)

The Zoneline 2500 and 3500 Series units have discrete heater wattages. Each unit has a factory installed heater and must be installed on an electrical circuit with sufficient over-current protection to carry the amperage load of the unit. See specifications on page 54 for model number nomenclature, heater amperage, and minimum circuit ampacity for the particular Zoneline model. To determine maximum connected load for individual model see page 44.

230/208 Volt Unit Installation - Line Cord Connected Units

Zoneline 2500 and 3500 series units for installation on 230 or 208 volt circuits have a factory installed line cord with a plug conforming to NEC standards for the circuit amperage.

Graphic representation of the wall receptacles are shown on page 42. The line cord length is also shown on page 42.

230/208 Volt Unit Installation - Permanent Connected Units

If a permanent, or direct wired, installation of a 230 or 208 volt units is desired, a junction box kit, RAK4002A, is available to allow direct connection when the 208/230 volt chassis is installed with the appropriate electrical sub-base. When the cord set is enclosed by the RAK4002A and the sub-base chase way RAK205CW, the wiring is totally enclosed and the unit is considered to be permanently connected (correct ampacity RAK204 series sub-base required).

If an installation using flexible conduit is desired, the RAK4002A kit mounts to the chassis to form an enclosed junction box with a removable front panel for access to the unit wiring. A 7/8" diameter hole in the bottom of the enclosure enables field supplied rigid or flexible conduit to be connected to the kit. A wiring harness of three conductors and an in-line connector is included with the RAK4002A.

The factory installed line cord must be cut off approximately 8" from where it comes through the barrier, or bulkhead, of the unit. Strip insulation off 3/4" of each conductor to expose wire for field connection. These wires are then connected to the building wiring by field supplied connectors.

265 or 277 Volt Unit Installation - Permanent Connected Units

National Electric Code (Article 440 Section G) requires permanent connection for units connected to power sources over 250 volts, therefore these units must be permanently connected (direct wired).

Zoneline 2500 or 3500 Series units rated for installation on 265 volt circuits have discrete heater wattages and the appropriate cord set to match the 265 volt sub-base receptacle installed in this sub-base. When installed with the correct sub-base and chaseway the wiring is totally enclosed and the installation is considered to be permanently connected. If there are any questions regarding electrical connection at the unit GE recommends consulting with your local electrical inspector.

A junction box is included with every 265/277 volt chassis to facilitate the installation of conduit if desired. A 7/8" diameter hole in the bottom of the RAK4002A junction box enables field supplied rigid or flexible conduit to be connected to the unit. A knockout is provided in the junction box for the installation of a field supplied cartridge type fuse, if required. A wiring harness of three conductors and an in- line connector is included with the RAK4002A. This wiring harness can be ordered separately as RAK4002CW to facilitate chassis removal.

When direct connecting the unit, connections to the building wiring should be made in the junction box with field supplied connectors.

All wiring must conform to local electrical regulations and codes.

RAK4002A

Wire harness can be ordered separately with RAK4002CW

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Contents Architects and Engineers Design Data Manual Quick Reference Series Heat Pump with Backup Resistance Heat3500 Series Control Panel Series Cooling with Electric HeatEER COP Series Control PanelNewest Innovation from GE Cooling With Resistance HeatImportant Notice Table of ContentsIntroduction Deluxe Series shown Optional Accessories of the Zoneline SystemComponents of the Zoneline System UPC Zoneline Features Model SeriesFeatures and Benefits Fan Cycle Switch SmartFan Fan Only Setting HIGH/LOWCompressor Restart Delay Electronic Temperature LimitingUp-Front Air Filters Easy Clean Air Discharge AreaConcealed Manual Vent Control Corrosion Protection OptionalCooling Temperature Limits Auxiliary Control SwitchesHeating Temperature Limits 3500 SeriesDiagnos SeriesCentral Desk Control Resistance Heat Models Remote Thermostat ControlHeat Pump Models RAK806 Universal Control Cover LabelSee RAK806 Universal Control cover Label on Feature SeriesRemote Control Low Voltage Wiring For Use With Mechanical 4-Wire Systems OnlyR1, R2, and R3 Special order, 100 piece minimum orderHeat pump condensate Heat Pumps and Energy SavingsBalance Point Zoneline 5500 Series Heat Source Logic Heat pump defrost Zoneline 5500 SeriesHeat Pump Operation Zoneline 5500 Series Air Distribution Application CommentsRecommendation High Wall Mount For unitsDimensions RAK204 Wall CaseSub-Base General Wall Case Installation DataWindow, Curtain and Panel Wall Construction Masonry Wall Construction Installation of Wall Case in Wall OpeningBrick, Frame, Stucco and Shingle Construction Preparation of the Wall Case for All Types of ConstructionFastening Wall Case Framing for Wall CaseRoom Cabinet Wall Section Detailed Side ViewWall Case Room Wall Case CabinetCabinet Wall Case RoomWall Case Receptacle By OthersCaulk Wall Case Installation Cord SET ConnectedCorner and lap joints be additionally sealed Page Holes by Installer Recommend 2 to Adjustable CaulkShown with Access Covers Removed Alternates Small TOP ViewChaseway Option RAK204 Series SUB-BASE Installation and Electrical DataType B Screw Green Ground Metal Case Screw Clip Type D Type a To Secure Side ChannelsCooling Condensate Condensate Disposal SystemsWall Case with RAD10 Drain KIT Typical InstallationRear Grille Wall Case Room CabinetUSE Type a Screws for Both RAB71 and RAB77 NUT Molded Case RAB77 only DetailGasket Cabinet Bottom Tube Cover Plate New Ducted Installations Ducted InstallationsReplacements of Existing Ducted Units Ducted Application Considerations Duct Adapter Extension has 1/2 Insulation Ducted Application AZ2500/3500 SeriesDucted Detailed Side Views AZ2500/3500 Series Sub-Base InstallationSample Calculations Exterior Grilles230/208 Volt Unit Installation Line Cord Connected Units Power Connection For Deluxe Series 2500230/208 Volt Unit Installation Permanent Connected Units 265 or 277 Volt Unit Installation Permanent Connected Units230/208 Volt Installations Power Connection Kits For Premium SeriesReplacement of Existing Chassis Maximum Connected Load For Deluxe Series 2500 Heat Pump Performance Data Cooling Performance DataLatent System Capacity Normal Yearly Operating Data Formula for Calculating Operating Costs Using Above DataDrive Board Unit Typical 2500 Series Wiring DiagramTypical 2500 Series Schematic Diagram Board Unit Typical 3500 Series Wiring DiagramTypical 3500 Series Schematic Diagram Typical 5500 Series Schematic Diagram Typical 5500 Series Wiring DiagramSuggested Bid Form Specifications Page Alternate specification for molded wall case Deluxe Line Dry Air 25 & 3500 Series Receptacles/Sub-Bases Kit Number Description For Additional Information Refer to Complete Accessory ListElectrical Wiring Installation General Installation SuggestionsReplacement Installations New InstallationsCategory Alphabetical IndexZoneline