GE 5500 manual New Installations, Replacement Installations

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Ducted Installation Comments

New Installations

The GE Zoneline 2500 and 3500 series are approved for ducted installation using the GE Duct Adapter model RAK6052 and the GE Duct Extension RAK601. A field fabricated duct extension with the same interior measurements as the RAK601 may be used with the RAK6052 duct adapter. GE does not recommend ducting in more than one direction.

The use of a duct adapter other than the RAK6052 is not approved by GE and may cause problems such as inadequate airflow to the secondary room or the unit shutting off on one of the overload devices.

Failure to allow for adequate air return from the secondary room is often the cause of less than satisfactory performance of a ducted installation.

Replacement Installations

GE offers duct adapters to allow for easy replacements of previous design chassis in ducted installations where a GE duct adapter was used in the original installation. A duct adapter is available that will align with the duct extension when GE built components were used in the original installation.

The duct extension used from the early 1960’s until late

1987 was 8-3/8" high by 6-1/2" wide. If the chassis to be replaced is the flat-top discharge (design until late 1987) the duct adapter model RAK7012 will align with the existing duct extension. This means the duct extension will not have to be changed. However, to keep the cost of the replacement to a minimum there are components that will need to be taken off the existing installation and used on the RAK7012 duct adapter. The wall case mounting brackets, screws, discharge grille, damper, and end cap will need to be retained.

If the chassis is a slope-front discharge and the duct dimensions are 8-3/8" high by 6-1/2" wide then the chassis has already been replaced and the purchase of a new duct adapter is not required. The only piece that needs to be replaced in this installation is the transition piece, model RAK7022, which fits between the chassis and the duct adapter.

If the chassis being replaced has a model number that begins with AZ22E or AZ32H the new 2500 or 3500 series unit can be installed using the same components that were used for the 2200 or 3200 series unit.

If the chassis is a slope-front discharge and the duct dimensions are 7-3/32" high by 6-1/2" wide only the RAK7022 transition piece is required to install a 2500 or 3500 series unit in the ducted installation.

There were a number of Zoneline units installed in ducted installations that did not use a GE duct adapter. The easiest way to determine if the existing duct adapter is a GE duct adapter is to compare the duct adapter dimensions to the dimensions above. If the dimensions are different than the dimensions above or it the duct adapter is not made of sheet metal, it is not a GE duct adapter. In such installations GE recommends the removal of the old duct adapter and duct extension and the installation of a RAK6052 duct adapter and a RAK601 duct extension. Zoneline units installed in installations not using GE duct adapters and an extension with the same cross-section dimensions as the duct adapter may not be covered by the warranty.

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Contents Architects and Engineers Design Data Manual 3500 Series Control Panel Series Heat Pump with Backup Resistance HeatQuick Reference Series Cooling with Electric HeatSeries Control Panel EER COPCooling With Resistance Heat Newest Innovation from GETable of Contents Important NoticeIntroduction Components of the Zoneline System Optional Accessories of the Zoneline SystemDeluxe Series shown Zoneline Features Model Series UPCFeatures and Benefits Compressor Restart Delay Fan Only Setting HIGH/LOWFan Cycle Switch SmartFan Electronic Temperature LimitingConcealed Manual Vent Control Easy Clean Air Discharge AreaUp-Front Air Filters Corrosion Protection OptionalHeating Temperature Limits Auxiliary Control SwitchesCooling Temperature Limits 3500 SeriesSeries DiagnosCentral Desk Control Remote Thermostat Control Resistance Heat ModelsRAK806 Universal Control Cover Label Heat Pump ModelsFeature Series See RAK806 Universal Control cover Label onR1, R2, and R3 For Use With Mechanical 4-Wire Systems OnlyRemote Control Low Voltage Wiring Special order, 100 piece minimum orderBalance Point Heat Pumps and Energy SavingsHeat pump condensate Heat Pump Operation Zoneline 5500 Series Heat pump defrost Zoneline 5500 SeriesZoneline 5500 Series Heat Source Logic Recommendation Application CommentsAir Distribution High Wall Mount For unitsDimensions Sub-Base Wall CaseRAK204 Window, Curtain and Panel Wall Construction Wall Case Installation DataGeneral Brick, Frame, Stucco and Shingle Construction Installation of Wall Case in Wall OpeningMasonry Wall Construction Preparation of the Wall Case for All Types of ConstructionFraming for Wall Case Fastening Wall CaseWall Case Wall Section Detailed Side ViewRoom Cabinet Room Wall Case CabinetWall Case Receptacle RoomCabinet Wall Case By OthersWall Case Installation Cord SET Connected CaulkCorner and lap joints be additionally sealed Page Shown with Access Covers Removed Alternates Small Recommend 2 to Adjustable CaulkHoles by Installer TOP ViewType B Screw Green Ground RAK204 Series SUB-BASE Installation and Electrical DataChaseway Option Metal Case Screw Clip Type D Type a To Secure Side ChannelsCondensate Disposal Systems Cooling CondensateRear Grille Typical InstallationWall Case with RAD10 Drain KIT Wall Case Room CabinetGasket Cabinet Bottom Tube Cover Plate NUT Molded Case RAB77 only DetailUSE Type a Screws for Both RAB71 and RAB77 Replacements of Existing Ducted Units Ducted InstallationsNew Ducted Installations Ducted Application ConsiderationsDucted Application AZ2500/3500 Series Duct Adapter Extension has 1/2 InsulationSub-Base Installation Ducted Detailed Side Views AZ2500/3500 SeriesExterior Grilles Sample Calculations230/208 Volt Unit Installation Permanent Connected Units Power Connection For Deluxe Series 2500230/208 Volt Unit Installation Line Cord Connected Units 265 or 277 Volt Unit Installation Permanent Connected UnitsPower Connection Kits For Premium Series 230/208 Volt InstallationsReplacement of Existing Chassis Maximum Connected Load For Deluxe Series 2500 Cooling Performance Data Heat Pump Performance DataLatent System Capacity Formula for Calculating Operating Costs Using Above Data Normal Yearly Operating DataTypical 2500 Series Schematic Diagram Typical 2500 Series Wiring DiagramDrive Board Unit Typical 3500 Series Schematic Diagram Typical 3500 Series Wiring DiagramBoard Unit Typical 5500 Series Wiring Diagram Typical 5500 Series Schematic DiagramSuggested Bid Form Specifications Page Alternate specification for molded wall case Deluxe Line Dry Air 25 & 3500 Series Receptacles/Sub-Bases Complete Accessory List Kit Number Description For Additional Information Refer toGeneral Installation Suggestions Electrical Wiring InstallationNew Installations Replacement InstallationsAlphabetical Index CategoryZoneline

5500 specifications

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