GE 5500 manual Power Connection Kits For Premium Series, 230/208 Volt Installations

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Power Connection Kits For Premium Series (5500)

The Zoneline 5500 Series units are connected to the building power supply by a unique power connection kit. By utilizing a separate universal power connection (UPC) kit, each unit is capable of providing various outputs of electric resistance heat to more closely meet the heating requirements of the particular room, thereby increasing the installation flexibility of the particular chassis. This power connection kit is the only means of supplying power to the Zoneline chassis and the appropriate kit is determined by the voltage and the desired resistance heat output that may be supported by the branch circuit.

230/208 Volt Installations

Connections to 208 or 230 volt circuits may be made with a line cord power connection kit.

Line Cord Kits consist of a self-aligning 9-pin molded connector that plugs into a mating connector on the Zoneline chassis and insulated line cord with an electrical plug on the end. The configuration of the electrical plug conforms to NEC standards for the circuit amperage and the postion of the wires in the 9-pin connector determines the heater wattage and current requirements when it is plugged into the Zoneline chassis.

Premium

Typical Line Cord

Power Connection Kit

Maximum Cord Extension

Permanent Connection is accomplished by ordering the correct ampacity electrical sub-base to match the Power Cord Kit being used. See page 23 Sub-Base for description.

There may be special requirements by some sites that rigid or flexible conduit be used. (Such as the wall case must be installed flush to finished floor and there is no room for a sub-base.) In these installations the RAK4002B junction box will be needed and the Power Cord/Cord Set will be cut and connected to building wiring inside the RAK4002B junction box. Conduit will be attached to the RAK4002B and to the site supplied building/room junction box where the building wiring enters the room. Wiring will be totally enclosed by conduit and junction boxes.

Line Cord

 

Heater

Circuit

Protective

Kit

Voltage

KW

Ampacity

Device

 

 

 

 

 

RAK3152

230/208

2.55/2.09

15 Amp

15 Amp

 

 

 

 

Time Delay

 

 

 

 

Fuse or Breaker

 

 

 

 

 

RAK3202

230/208

3.45/2.82

20 Amp

20 Amp

 

 

 

 

Time Delay

 

 

 

 

Fuse or Breaker

 

 

 

 

 

RAK3302

230/208

5.00/4.09

30 Amp

30 Amp

 

 

 

 

Time Delay

 

 

 

 

Fuse or Breaker

 

 

 

 

 

 

Receptacle

 

 

 

 

 

 

 

Type

Mfg

Part No

Configuration

 

 

 

 

 

 

 

 

 

 

15 AMP

GE

GE4069

 

 

 

 

 

 

 

Tandem

Hubbell

5661

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEMA6-15R

P&S

5661

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20 AMP

GE

GE4182

 

 

 

 

 

 

 

Perpen-

Hubbell

5461

 

 

 

 

 

 

 

 

 

 

 

 

 

 

dicular

P&S

5871

 

 

 

 

 

 

 

NEMA6-20R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30 AMP

Hubbell

9330

 

 

 

 

 

 

 

Large

P&S

5930

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tandem

 

 

 

 

 

 

 

 

 

NEMA6-30R

 

 

 

 

 

 

 

 

 

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Contents Architects and Engineers Design Data Manual 3500 Series Control Panel Series Heat Pump with Backup Resistance HeatQuick Reference Series Cooling with Electric HeatSeries Control Panel EER COPCooling With Resistance Heat Newest Innovation from GETable of Contents Important NoticeIntroduction Optional Accessories of the Zoneline System Components of the Zoneline SystemDeluxe Series shown Zoneline Features Model Series UPCFeatures and Benefits Compressor Restart Delay Fan Only Setting HIGH/LOWFan Cycle Switch SmartFan Electronic Temperature LimitingConcealed Manual Vent Control Easy Clean Air Discharge AreaUp-Front Air Filters Corrosion Protection OptionalHeating Temperature Limits Auxiliary Control SwitchesCooling Temperature Limits 3500 SeriesSeries DiagnosCentral Desk Control Remote Thermostat Control Resistance Heat ModelsRAK806 Universal Control Cover Label Heat Pump ModelsFeature Series See RAK806 Universal Control cover Label onR1, R2, and R3 For Use With Mechanical 4-Wire Systems OnlyRemote Control Low Voltage Wiring Special order, 100 piece minimum orderHeat Pumps and Energy Savings Balance PointHeat pump condensate Heat pump defrost Zoneline 5500 Series Heat Pump Operation Zoneline 5500 SeriesZoneline 5500 Series Heat Source Logic Recommendation Application CommentsAir Distribution High Wall Mount For unitsDimensions Wall Case Sub-BaseRAK204 Wall Case Installation Data Window, Curtain and Panel Wall ConstructionGeneral Brick, Frame, Stucco and Shingle Construction Installation of Wall Case in Wall OpeningMasonry Wall Construction Preparation of the Wall Case for All Types of ConstructionFraming for Wall Case Fastening Wall CaseWall Case Wall Section Detailed Side ViewRoom Cabinet Room Wall Case CabinetWall Case Receptacle RoomCabinet Wall Case By OthersWall Case Installation Cord SET Connected CaulkCorner and lap joints be additionally sealed Page Shown with Access Covers Removed Alternates Small Recommend 2 to Adjustable CaulkHoles by Installer TOP ViewType B Screw Green Ground RAK204 Series SUB-BASE Installation and Electrical DataChaseway Option Metal Case Screw Clip Type D Type a To Secure Side ChannelsCondensate Disposal Systems Cooling CondensateRear Grille Typical InstallationWall Case with RAD10 Drain KIT Wall Case Room CabinetNUT Molded Case RAB77 only Detail Gasket Cabinet Bottom Tube Cover PlateUSE Type a Screws for Both RAB71 and RAB77 Replacements of Existing Ducted Units Ducted InstallationsNew Ducted Installations Ducted Application ConsiderationsDucted Application AZ2500/3500 Series Duct Adapter Extension has 1/2 Insulation Sub-Base Installation Ducted Detailed Side Views AZ2500/3500 SeriesExterior Grilles Sample Calculations230/208 Volt Unit Installation Permanent Connected Units Power Connection For Deluxe Series 2500230/208 Volt Unit Installation Line Cord Connected Units 265 or 277 Volt Unit Installation Permanent Connected UnitsPower Connection Kits For Premium Series 230/208 Volt InstallationsReplacement of Existing Chassis Maximum Connected Load For Deluxe Series 2500 Cooling Performance Data Heat Pump Performance DataLatent System Capacity Formula for Calculating Operating Costs Using Above Data Normal Yearly Operating DataTypical 2500 Series Wiring Diagram Typical 2500 Series Schematic DiagramDrive Board Unit Typical 3500 Series Wiring Diagram Typical 3500 Series Schematic DiagramBoard Unit Typical 5500 Series Wiring Diagram Typical 5500 Series Schematic DiagramSuggested Bid Form Specifications Page Alternate specification for molded wall case Deluxe Line Dry Air 25 & 3500 Series Receptacles/Sub-Bases Complete Accessory List Kit Number Description For Additional Information Refer toGeneral Installation Suggestions Electrical Wiring InstallationNew Installations Replacement InstallationsAlphabetical Index CategoryZoneline