GE 5500 manual Alternate specification for molded wall case

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Wall Cases and Grilles are needed for new installations

Alternate specification for steel wall case.

Wall case shall be constructed of heavy gauge, zinc-coated, phosphated steel, insulated and shall have a protective baked-on enamel finish. Bottom critical points of the steel wall case shall be treated with petroleum microcrystalline wax for added corrosion protection and shall meet ASTM B-117, 1800 hour hot air aerated salt spray test.

Alternate specification for molded wall case.

Wall case shall be constructed of a non-corroding fiberglass reinforced polyester compound.

Cases shall be installed through exterior walls where shown on the plans and shall be installed per manufacturer’s installation instructions. In no instance shall fasteners be used through the bottom in order to retain the water integrity of the bottom of the wall case.

Outside weather panels shipped with the cases shall remain in place until the outdoor air louvers and chassis are installed, at which time they are to be removed and discarded by the installer.

Outside Grille. Each unit shall be equipped with a standard exterior grille that has been designed to allow unit operation in high ambient conditions. Grilles shall be of material and design specified.

Special grilles or customer louver sections to be supplied by others will conform to minimum free area requirements for unit performance and shall be submitted to the PTAC/PTHP manufacturer, if requested, for feasibility and airflow characteristics.

Specifications for Sub-base (if required).

Sub-Base.Each unit shall have a field installed UL listed electrical sub-base. The sub-base shall be attached to the lower inside flange of the wall case prior to installation in the exterior wall and shall include adjustable screws at the bottom corners to permit exact leveling of the wall case. The sub-base shall have a factory installed receptacle to allow unit line cord to plug into mating receptacle and shall have a chaseway to contain and conceal the line cord. The sub- base shall have side panels adjustable from a minimum of

2 3/8" to a maximum of 13 3/4" to enclose the area under the wall case.

Weather Resistance. Complete unit including outside louver shall be submitted to an independent agency for weather resistance and water infiltration tests.

Air infiltration test to be conducted in accordance with ASTM E283-91. With static air pressure differential of 1.57 lb./ft.2 (.3" H2O) equivalent to 25 mph wind, allowable air infiltration shall not exceed 7 ft.3/min.

Water infiltration test to be conducted in accordance with ASTM E331-86 with static air pressure differential of 10.0 lb./ft2 (1.93" water) equivalent to 63 mph wind, 5.0 gal./ft.2 (8" rain/ft.2/hr.) for 15 minutes and there shall be no leakage into the room.

Approvals. Units shall be certified under the ARI and cUL certification program and listed by UL.

Service. Submit complete information with bid covering service availability, to whom service on units will be assigned, complete address and phone number, including phone number of emergency service personnel.

Start-Up, Adjust, Demonstrate. Contractor shall be responsible for the initial starting of units, adjustments thereto, etc., to place the units in required operating condition. Contractor shall demonstrate to the owner, or his representative, the operation of units for both summer and winter functions.

Warranty. The warranty shall be a full one year parts and labor on entire unit plus an additional full four years parts and labor for the sealed refrigerating system, including service call for diagnosis, and transportation to and from service shop, if necessary, at no charge to customer. The warranty shall also include a limited 2nd thru 5th year parts only warranty for fan motors, switches, thermostat, heater, heater protectors, compressor overload, solenoids, circuit boards, auxiliary controls, thermistors, frost controls, ICR pump, capacitors, varistors, and indoor blower bearing.

Installation Responsibility. Units shall be installed according to the manufacturer’s recommendations and the manufacturer shall not be responsible for unit failure as a result of improper installation, or unit performance when installed with accessories not approved by the manufacturer.

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Contents Architects and Engineers Design Data Manual Quick Reference Series Heat Pump with Backup Resistance Heat3500 Series Control Panel Series Cooling with Electric HeatEER COP Series Control PanelNewest Innovation from GE Cooling With Resistance HeatImportant Notice Table of ContentsIntroduction Deluxe Series shown Optional Accessories of the Zoneline SystemComponents of the Zoneline System UPC Zoneline Features Model SeriesFeatures and Benefits Fan Cycle Switch SmartFan Fan Only Setting HIGH/LOWCompressor Restart Delay Electronic Temperature LimitingUp-Front Air Filters Easy Clean Air Discharge AreaConcealed Manual Vent Control Corrosion Protection OptionalCooling Temperature Limits Auxiliary Control SwitchesHeating Temperature Limits 3500 SeriesDiagnos SeriesCentral Desk Control Resistance Heat Models Remote Thermostat ControlHeat Pump Models RAK806 Universal Control Cover LabelSee RAK806 Universal Control cover Label on Feature SeriesRemote Control Low Voltage Wiring For Use With Mechanical 4-Wire Systems OnlyR1, R2, and R3 Special order, 100 piece minimum orderHeat pump condensate Heat Pumps and Energy SavingsBalance Point Zoneline 5500 Series Heat Source Logic Heat pump defrost Zoneline 5500 SeriesHeat Pump Operation Zoneline 5500 Series Air Distribution Application CommentsRecommendation High Wall Mount For unitsDimensions RAK204 Wall CaseSub-Base General Wall Case Installation DataWindow, Curtain and Panel Wall Construction Masonry Wall Construction Installation of Wall Case in Wall OpeningBrick, Frame, Stucco and Shingle Construction Preparation of the Wall Case for All Types of ConstructionFastening Wall Case Framing for Wall CaseRoom Cabinet Wall Section Detailed Side ViewWall Case Room Wall Case CabinetCabinet Wall Case RoomWall Case Receptacle By OthersCaulk Wall Case Installation Cord SET ConnectedCorner and lap joints be additionally sealed Page Holes by Installer Recommend 2 to Adjustable CaulkShown with Access Covers Removed Alternates Small TOP ViewChaseway Option RAK204 Series SUB-BASE Installation and Electrical DataType B Screw Green Ground Metal Case Screw Clip Type D Type a To Secure Side ChannelsCooling Condensate Condensate Disposal SystemsWall Case with RAD10 Drain KIT Typical InstallationRear Grille Wall Case Room CabinetUSE Type a Screws for Both RAB71 and RAB77 NUT Molded Case RAB77 only DetailGasket Cabinet Bottom Tube Cover Plate New Ducted Installations Ducted InstallationsReplacements of Existing Ducted Units Ducted Application ConsiderationsDuct Adapter Extension has 1/2 Insulation Ducted Application AZ2500/3500 SeriesDucted Detailed Side Views AZ2500/3500 Series Sub-Base InstallationSample Calculations Exterior Grilles230/208 Volt Unit Installation Line Cord Connected Units Power Connection For Deluxe Series 2500230/208 Volt Unit Installation Permanent Connected Units 265 or 277 Volt Unit Installation Permanent Connected Units230/208 Volt Installations Power Connection Kits For Premium SeriesReplacement of Existing Chassis Maximum Connected Load For Deluxe Series 2500 Heat Pump Performance Data Cooling Performance DataLatent System Capacity Normal Yearly Operating Data Formula for Calculating Operating Costs Using Above DataDrive Board Unit Typical 2500 Series Wiring DiagramTypical 2500 Series Schematic Diagram Board Unit Typical 3500 Series Wiring DiagramTypical 3500 Series Schematic Diagram Typical 5500 Series Schematic Diagram Typical 5500 Series Wiring DiagramSuggested Bid Form Specifications Page Alternate specification for molded wall case Deluxe Line Dry Air 25 & 3500 Series Receptacles/Sub-Bases Kit Number Description For Additional Information Refer to Complete Accessory ListElectrical Wiring Installation General Installation SuggestionsReplacement Installations New InstallationsCategory Alphabetical IndexZoneline