Stovax PR0919 Servicing Instructions, Servicing / Fault Finding Charts, Servicing Requirements

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REPLACE BATTERIES BEFORE ATTEMPTING TO RECTIFY ANY FAULTS.
IF THE FIRE DOES NOT WORK, BUT HAS WORKED IN THE PAST:
• CHECK THE EMERGENCY SHUT OFF SWITCH
IN THE BOTTOM RIGHT CORNER BY THE DOOR IS SWITCHED ON, SEE USER SECTION, PAGE 6
Electronic Control Valve Fault Analysis

SERVICING INSTRUCTIONS

SERVICING / FAULT FINDING CHARTS

1. SERVICING REQUIREMENTS

This appliance must be serviced at least once a year by a competent person.

All tests must be carried out in accordance with the current CORGI recommendations.

1.1Before any tests are undertaken on the appliance:

Conduct a gas soundness test for the property to ensure there are no gas leaks prior to starting work

1.2• Fully check the operation of the appliance

Special checks

1.2.1Clean any lint or fluff from the pilot - pay particular attention to the aeration holes of the pilot

1.2.2Clean away any fluff or lint from under the burner

1.2.3Check the spark gap on the pilot is correct

Correct any faults found during the initial tests

Recommission the appliance conducting the usual safety checks

1.3Advise the customer of any remedial action taken.

Symptom

Cause

Remedy

 

 

 

3 Short beeps from

Batteries low in

Replace appliance

control

appliance

batteries

 

 

 

No ignition, 5 second

1. On/Off switch is in

1. Move switch to

continuous tone (there

OFF position

ON position

may be several short

2. Loose/damaged

2 Check interrupter

beeps before)

wire

block and wires

 

 

 

No ignition, no tone,

Receiver board

Replace receiver

motor turns slightly when

damaged

 

operated

 

 

No pilot flame and

Thermocouple circuit

Correct wiring

control continues to

wired incorrectly

 

spark

 

 

Pilot lights, control

1. No spark at pilot

1. Rectify spark at

continues to spark, value

burner

pilot burner

shuts down after 10 - 30

2. Loose/damaged

2. Check interrupter

seconds

wire

and wires

 

 

 

CHECK 1

pilotassembly, clean the area.

Yes

Does the pilot light?

No

Is the control being operated correctly?

Yes

Will the pilot light with a match?

No

 

 

 

gas turned on to the appliance?

Yes

gas pressure correct?

 

 

Is the

 

 

Is the

Yes

Has the system got any air in it?

 

 

No

the inlet test point, leads for correct orientation,

SYSTEM OK

IGNITION FUNCTIONAL

PILOT WILL NOT LIGHT

around the short the spark,

there is no debris etc.) which could

Ensure (e.g. soot,

Yes

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operate the valve. Is there a spark?

 

Consult User Instructions and retry.

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

Yes

Check alignment of pilot burner head, change the ignition lead. See Replacing Parts, section 2.

No

 

 

No

 

 

 

 

 

 

 

 

 

 

 

Check isolation tap and gas meter, retry.

 

 

 

 

 

 

 

Correct and retry.

 

 

 

 

 

Yes

Purge the gas pipes and retry.

There is a blockage in the system, check the mag seating and valve. Check thermocouple condition and connection

GO TO THE NEXT CHART IGNITION FUNCTIONAL CHECK 2

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Contents Studio P8701BFCHEC Covering the Following ModelStudio 1 Balanced flue Studio 2 Balanced flue 8701BFCHECGAS CHECK APPLIANCE COMMISSIONING CHECKLISTFLUE CHECK FailLighting the Studio MAN ModeUser Instructions GeneralTouch PAD Control All models Cleaning the StudioChanging the Studio Batteries Emergency Shut OFFFire will not Light Arrangement of Fuel BEDHOT SURFACES Studio 1 BF Studio 2 BF Installation InstructionsTechnical Specification Covering the Following ModelsStudio 1BF Studio 2BF Packing ChecklistQty Description Fixing Kit containing 850 1050 524 740 940 414 Steel Frame Dimensions Studio836 1036 510 740 940 414 12.5 Flue and Chimney Requirements SITE REQUIREMENTSTOP Flue UP & OUT with Additional Bend Flue Options Studio 1 BFStudio 2 BF TOP Flue UP & OUT KITGAS Supply TOP Flue Vertical KIT 8524/8524ANTOP Flue Vertical Offset KIT 8530/8530AN Extra Flue LengthsAppliance Location SITE REQUIREMENTS/INSTALLATIONSafety Precautions Installation of the applianceStud Work Installation Method 1 Frame InstallationStud Work Installation Wall plate Stud Work Installation Method 2 Edge Flue AssemblyMethod 1 Frame only Add 10 mm to the outlet end Assembling the ApplianceLighting the Studio Thermostatic Remote ControlInstallation Instructions Commissioning CommissioningServicing Requirements Servicing / Fault Finding ChartsSymptom Cause Remedy Servicing InstructionsFlame Failure Functional Check Ignition Functional CheckDecorative Frame Replacing PartsWindow Frame Assembly GeneralMaIN Burner Glass WindowBlack Enamelled Panels Ensure no stone pebbles fall into the pilot area MaIN Control AssemblyIgnition Lead Pilot Unit AssemblyControl BOX Magnetic safety valveGAS Valve Changing between Gas Types Pressure and Leak Testing the ApplianceMain injector Primary Aeration PlateComponent ShoRt Spares ListStudio 1 BF Studio 2 BF Service Records Member of the Stovax Group