Stovax PR0919 manual Ignition Functional Check, Flame Failure Functional Check

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IGNITION FUNCTIONAL CHECK 2

NO SPARK

Ensure there is no debris around the pilot assembly,

(e.g. soot etc.) which could short the spark, clean the area.

Consult the users instructions, retry.

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

From Ignition Fault

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is the valve being

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

Finding Chart 1

 

 

 

 

 

 

 

 

 

operated correctly?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is the gap between

 

 

No

 

 

 

Check the tab on the pilot

 

 

 

electrode and

 

 

 

 

 

burner is not damaged. Either

 

 

 

thermocouple 4.0mm?

 

 

 

 

 

 

 

repair tab or replace pilot

 

 

 

 

 

 

 

 

 

 

 

 

 

 

burner and retry.

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Has ignition lead

 

 

Yes

 

 

 

 

 

 

 

 

become detached or is

 

 

 

 

 

Correct and retry.

 

 

 

 

 

 

 

 

 

 

 

 

 

connection poor?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check handset batteries are OK.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remove the ignition lead

 

 

 

Replace if required. Check handset is

 

 

 

 

 

 

on manual. Check if handset lock is

 

Yes

from electrode. With insulated

 

 

 

off. Check batteries to the control

 

pliers. Hold the tip 4.0mm from the

 

 

unit. Replace if required. Retry with

 

 

 

 

 

 

 

 

 

 

 

pilot pipe work, is there a spark

 

 

 

handset and touch pad. Check that

 

 

 

when the system is operated?

 

 

 

the on/off switch is in On position,

 

 

 

 

 

 

 

 

 

 

 

diagram 13 Users Instructions.

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Has the ignition lead

 

 

 

 

 

 

 

 

 

 

 

 

 

become detached from the

 

Yes

 

 

 

 

 

 

 

 

control box?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the lead, retry.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the electrode

 

Replace the ignition

 

lead and retry.

 

 

 

 

 

FLAME FAILURE FUNCTIONAL CHECK 3

PILOT WILL NOT STAY LIT OR FIRE GOES OUT IN USE

Ensure there is no debris around the pilot assembly, (e.g. soot etc.) Check for fluff in the pilot aeration hole. See the Diagram in the Replacing Parts section.

Light the pilot using either the handset or the touch pad

 

 

 

 

 

 

 

No

 

Will pilot

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

With the pilot

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

stay alight?

 

 

 

 

 

 

 

With the fire running

 

 

 

 

 

 

 

 

running is the gas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

on full is the gas at

 

 

 

 

 

 

 

 

pressure as stated on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

No

the pressure stated

 

 

 

 

 

 

 

 

the data badge?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

on the data badge?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Problem is with the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pipe work or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

fittings which lead

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to the fire. Correct

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

and retry.

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Run for 3 mins,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

turn off, time interval

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

until mag unit shuts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

No

with a click. Is this

 

 

 

 

 

 

 

 

Is the pilot flame of the

 

 

 

 

 

 

 

 

 

 

 

 

greater than 7

 

 

 

 

 

 

 

 

correct length? Is the

 

 

 

 

 

 

Is thermocouple

 

 

 

 

 

seconds?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

thermocouple in its

 

 

 

 

 

 

connection good

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

correct position in the

 

 

 

 

 

 

in back of valve?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pilot bracket. See

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is the flue working?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replacing Parts, section

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.5

 

 

 

 

 

 

Yes

 

 

No

 

 

Tighten the

 

 

No

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connection and retry.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace pilot unit.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rectify flue

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

Run for 3 mins, turn

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Will pilot

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change the

 

 

 

 

 

 

 

 

stay alight?

 

 

 

 

 

 

 

 

 

 

off, time interval until

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mag unit shuts with a

 

 

 

 

 

 

 

 

pilot unit.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

click. Is this greater

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

than 7 seconds?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change mag

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

unit.

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SYSTEM OK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SERVICING INSTRUCTIONS FAULT FINDING CHARTS

Image 24
Contents Studio Covering the Following Model Studio 1 Balanced flue Studio 2 Balanced flue8701BFCHEC P8701BFCHECAPPLIANCE COMMISSIONING CHECKLIST FLUE CHECKFail GAS CHECKMAN Mode User InstructionsGeneral Lighting the StudioTouch PAD Control Cleaning the Studio Changing the Studio BatteriesEmergency Shut OFF All modelsArrangement of Fuel BED HOT SURFACESFire will not Light Installation Instructions Technical SpecificationCovering the Following Models Studio 1 BF Studio 2 BFPacking Checklist Qty Description Fixing Kit containingStudio 1BF Studio 2BF Steel Frame Dimensions Studio 836 1036 510 740 940 414 12.5850 1050 524 740 940 414 SITE REQUIREMENTS Flue and Chimney RequirementsFlue Options Studio 1 BF Studio 2 BFTOP Flue UP & OUT KIT TOP Flue UP & OUT with Additional BendTOP Flue Vertical KIT 8524/8524AN TOP Flue Vertical Offset KIT 8530/8530ANExtra Flue Lengths GAS SupplySITE REQUIREMENTS/INSTALLATION Safety PrecautionsInstallation of the appliance Appliance LocationInstallation Stud Work InstallationStud Work Installation Method 1 Frame Wall plate Flue Assembly Stud Work Installation Method 2 EdgeMethod 1 Frame only Assembling the Appliance Add 10 mm to the outlet endThermostatic Remote Control Lighting the StudioInstallation Instructions Commissioning CommissioningServicing / Fault Finding Charts Symptom Cause RemedyServicing Instructions Servicing RequirementsIgnition Functional Check Flame Failure Functional CheckReplacing Parts Window Frame AssemblyGeneral Decorative FrameGlass Window Black Enamelled PanelsMaIN Burner MaIN Control Assembly Ensure no stone pebbles fall into the pilot areaPilot Unit Assembly Ignition LeadMagnetic safety valve GAS ValveControl BOX Pressure and Leak Testing the Appliance Main injectorPrimary Aeration Plate Changing between Gas TypesShoRt Spares List Studio 1 BF Studio 2 BFComponent Service Records Member of the Stovax Group