Vermont Casting DTV38s2 installation instructions Remove pilot orifice

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Chateau™ Direct Vent Gas Fireplace

Index Tab

Allen Wrench

 

Snap Ring

CO134

Fig. 57 Remove pilot orifice.

1.Remove two (2) screws holding the pilot assembly to the burner assembly. Move the pilot assembly toward the back wall.

2.Using a back-up wrench, disconnect the gas supply fitting near the right rear corner of the firebox.

3.Remove four (4) screws holding the burner assem- bly to the firebox floor.

4.Carefully slide the burner assembly out of the way.

5.Remove 13 screws around the perimeter holding large access panel on the of the firebox.

6.Carefully pull back the panel just enough to gain access to control box.

7.Locate the black plastic cap on the gas valve. (Fig. 58) Remove the black cap by pulling the cap straight off. Note the position of the marker on the top of the rotary knob. This marker will point to NAT or LP. (Fig. 59)

Black Plastic Cap

Minimum Rate

Screw

CO138

Fig. 58 AF4000 Valve in place.

8.To convert the valve from NG to LP, push in the knob and rotate 90° (1/4 turn). NOTE: The shaft should point to LP. The shaft will remain pushed-in.

9.Remove the slotted brass minimum rate screw lo- cated in the valve next to the motor drive. (Fig. 59)

Pilot Adjustment Screw

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Type

 

 

Marker

Minimum Rate

 

 

CO137

 

Screw

Fig. 59 Remove black plastic cap and adjust rotary knob to correct gas type. (LP position shown) Replace minimum rate screw with one supplied in conversion kit.

10.Replace the minimum rate screw with the one provided in the LP conversion kit supplied with this fireplace. Ensure the screw is fully installed.

11.Install the enclosed identification label to the valve body where it can be easily seen.

12.Reinstall steel panel.

13.Reinstall burner to original position. Reinstall burner leg, burner tube and fettle. Re-attach supply tube to gas supply fitting. Using a back-up wrench, tighten securely.

14.Test for leaks. Apply electric and gas to the system.

15.Light the pilot burner using the remote control. With soapy solution check for leaks around the pilot as- sembly where the tube enters the pilot assembly.

Tighten fitting if necessary.

16.Light the main burner and check for leaks around the burner supply tube fittings and burner orifices. Tighten if necessary.

17.Turn fireplace OFF.

18.After the conversion and leak checks have been made, manifold outlet pressure can be checked with a manometer at the test ports located at the side front edge of the fireplace opening. The lower test port is manifold outlet pressure.

CAUTION: Turn off the gas supply before removing test port plug.

19.Using a 7/16” nut driver, remove the threaded plug from the test port.

20.Thread the supplied extension adaptor into the open test port.

21.Attach a 1/4” diameter pressure gauge flexible hose

fully onto the barb of the adaptor.

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Contents INSTALLER/CONSUMER Safety Information What to do if YOU Smell GASTable of Contents Installation & Operating Instructions Certified ToAnsi Z21.50b-2005 / CSA 2.22b-2005 Vented Gas Fireplace Please Review the Following CarefullyClear of ALL Obstructions Requirements for the Commonwealth of MassachusettsGas Equipment Venting System not Provided Locating Your Fireplace Standard FramingClearance to Combustibles MantelsFraming and Finishing HearthFinal Finishing Gas Line Installation Gas SpecificationsGas Inlet and Manifold Pressures High ElevationsControl System Installation Control SystemSpecial Feature for Cold Climates Inside view of wireless wall switchHand-Held Remote Control Transmitter Operating Instructions Key SettingsIntroduction LCD Liquid Crystal DisplayManual Function Thermostat FunctionCP Childproof Feature Continuous Pilot FeatureSetting LOCK-OUT CP Thermostatic Updating Feature Operational NotesGeneral Venting Location of Vent TerminationCanadian Installations1 US Installations2 General Venting Information Termination LocationUSA Installations Canadian InstallationsGeneral Information Assembling Vent Pipes SK8 Venting Pipes Vertical Termination Horizontal TerminationSidewall Applications Sidewall Installation StepAlways install horizontal venting on a level plane Zero clearance sleeve is only required for combustible wallsSidewall Installation with Stationary Glass Facing Outside Horizontal length requirementInstallation Procedure Installing the 38S2VDK DoorFlue Restrictor Plate Installation Restrictor Plate InstallationFlue Restrictor Plate Guide Typical ApplicationsFlue restrictor plate use in straight up installation Vertical Through-the-Roof Installation + 2 + 3 + 4 =Min Chimney Components Component Description Model NumberGlass Frame Assembly Removal Glass CleaningCeramic Refractory Installation Clean the glass after the first two weeks of operationLog, Lava Rock and Ember Placement DVT38Sw log identificationLog Pilot Plumbing F50 Overlay is very fragile Log Right Flame Characteristics Trim Installation Lighting Instructions Lighting & Operating InstructionsTurning Off the Gas to the Appliance American Flame Gas Control System TroubleshootingOperation Troubleshooting American Flame Gas Control System American Flame Gas Control System Error Codes What to CheckConversion Procedure Conversion PrecautionsFuel Conversion Instructions Remove pilot orifice Pilot Flame Adjustment DVT38S2 Injector Orifice Size MatrixValve Minimum Rate Screw Conversion to LPCleaning the Control System MaintenanceBurner and Burner Compartment DVT38S2 Units GFYW5Q0 DVT38S2 DVT38S2Fuel Conversion Kits Back-up Battery Kit AccessoriesWall Mountable Wireless Remote Transmitter Limited Lifetime Warranty Product Covered by this WarrantyEfficiency Ratings Model EnerGuide Ratings Fireplace Efficiency %