CarAlarms.com P90-NG1 Installation Procedures, Offset Chart, For FPI Direct Vent System Flex

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INSTALLATION

the vertical height must be increased. A poor draft, or down drafting can result from high wind conditions near big trees or adjoining roof lines, in these cases, increasing the vent height may solve the problem.

7)Ensure vent is vertical and secure the base of the fl ashing to the roof with roofi ng rails, slide storm collar over the pipe section and seal with a mastic.

8)Install the vertical termination cap by twist- locking it.

Note: Any closets or storage spaces, which the vent passes through must be enclosed.

Offset Chart

INSTALLATION

PROCEDURES

for FPI Direct Vent

System (Flex)

1)Locate the unit in the framing, rough in the gas (preferably on the right side of the unit) and the electrical (Junction block is on the left side) on the left. Locate the centerline of the termination and mark wall accordingly. Cut a 10"(254mm) hole in the wall (inside dimension).

Note: A 1-1/2"(38mm) clearance around the liner must be maintained except that only a 1" (25mm) clearance is needed at the termination end. We recommend framing a 10"(254mm) x 10"(254mm)(insidedimensions)hole togivestructuralrigidityformounting the termination.

Note: To make the installation more aesthetically p l e a s i n g , w e recommend framing outasquaretomount the terminal to.

Note: If installing termination on a siding covered wall, furring strips must be used to ensure that the termination is not recessed into the siding.

2)Levelthefireplaceandfastenittotheframing using nails or screws through the nailing strips.

3)Assemble the vent assembly by applying Mill Pac to the 4"(100mm) inner collar of the termination and slipping the 4"(100mm) liner over it at least 1-3/8" (35mm). Fasten with the 3 screws (drilling pilot holes will make this easier). Apply Mill Pac or high temperature silicone to the 6-7/8"(175mm) fl ex pipe and slip it over the 6-7/8" outer collar of the vent terminal at least 1-3/8"(35mm) and fasten with the 3 screws.

NOTE: Horizontal sections must be supported at intervals not exceeding 3 feet (0.9 meter). (Flame picture and performance will be affected by sags in the liner).

4)Separate the 2 halves of the wall thimble and securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom. Fasten the other thimble half to the inside wall. The thimble halves slip inside each other and can be adjusted for 2 x 4 or 2 x 6 walls. The liners must slip over the collars a minimum of 1-3/8".

5)Slip the assembled liner and termination assembly through the thimble making sure the termination cap faces up (there are markings on the cap that show which way is up). This will position the termination cap with proper down slope for draining water. Fasten the cap to the outer wall with the 4 supplied screws.

6)Pull the centre 4"(100mm) liner and outer 6-7/8"(175mm) liner out enough to slip over the fl ue collars of the fi replace. (You may wish to cut the liner shorter to make it more workable.) Do not bend liner more than 90o.

7)Apply Mill Pac over the fi replace inner collar and slip the 4"(100mm) liner down over it and attach with 3 supplied screws.

8)Do the same with the 6-7/8"(175mm) liner.

9)Apply a bead of silicone between the thimble and termination and around the outer edge of the terminal at the wall in order to keep the water out.

IMPORTANT: Do not locate termination hood where excessive snow or ice buildup may occur. Be sure to check vent termination area after snow falls, and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

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Contents 07/17/06 P90 Zero Clearance Direct Vent Gas FireplaceTo the New Owner Information for MOBILE/MANUFACTURED Homes After First SaleTable of Contents Copy of Safety Decal for P90 Safety LabelFor the State of Massachusetts only RequirementsImportant Message Save These Instructions InstallationGeneral Safety Information Installation ChecklistOptional Heat Release KIT Locating Your GAS FireplaceManufactured Mobile Home Additional Requirements HeatwaveUnit Base STAND-OFFS Framing DimensionsCombustible Mantels Framing FinishingFloor Mounted Fireplaces Raised Fireplaces Facing RequirementFacing Over 1 25mm Thick Side Nailing Strips Unit Assembly Prior to InstallationTop Standoff Assembly Venting IntroductionFPI Direct Vent System Flex Horizontal Terminations Only VentingExterior Vent Termination Locations SV4LB6 Rigid Pipe Venting Components ListCaps Rigid Pipe Venting SystemsAlternate HorizontalHorizontal & Vertical Terminations for 5 x 8 Venting 8 outer diameter Rigid Pipe Venting Arrangements Horizontal TerminationsRigid Pipe Venting Arrangements Vertical Terminations Installation Option + V1 H + H1 Horizontal Venting with Two 2 90o ElbowsHorizontal Venting with Three 3 90o Elbows Option + H1Option Vertical Venting with Two 2 90o ElbowsVertical Venting with Three 3 90o Elbows Horizontal Terminations Below Grade InstallationDiagram Vertical Terminations This allows for small adjustmentsFor FPI Direct Vent System Flex Installation ProceduresOffset Chart High Elevation Pilot AdjustmentGAS Line Installation GAS Pipe Pressure TestingLPG Conversion Kit Contains Qty Description Conversion KIT #791-969 from NG to LPInstallation of the DC Sparker for the H35-1 Units Only Installation of the DC Sparker For the P90 Units Only Ground Wire from Kit 02-53 02-75 02-54 02-52 02-50 02-53 02-51Bracket 2nd Grate TabPlace embers in these 3 locations On the burner tray 02-5302-5102-50 02-53 Front BracketsScrew Bracket Glass Door InstallationArch Surround Optional Screen DoorDouble & Single Door Option Accent KIT InstallationWall Thermostat Remote ControlWall Switch Thermostat Wire TableDo not cut the ground terminal off under any circumstances Wiring DiagramsFor Propane Units and Units Equipped with DC Spark Boxes Operating Instructions Normal Operating Sounds of GAS Appliances Copy of the Lighting Plate InstructionsMaintenance To Remove the Fan FAN MaintenanceTo Install the Fan Shut the power offImpossible Installing ValveRemoving Valve HintDescription Parts ListP90 Main Assembly Heat Wave Duct KIT P90 Burner Assembly & LOG SET Description P90 Flush Front AccessoriesExcalibur P90 Zero Clearance Direct Vent Gas Fireplace Excalibur P90 Zero Clearance Direct Vent Gas Fireplace Warranty Limited Lifetime WarrantyInstaller Please complete the following information

P90-NG1 specifications

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