CarAlarms.com P90-NG1 Installation, Important Message Save These Instructions, Before YOU Start

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INSTALLATION

IMPORTANT MESSAGE

SAVE THESE

INSTRUCTIONS

The P90-NG1 or P90-LP1 Direct Vent Fireplace must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fi replace is installed in compliance with manufacturer's instructions and all applicable codes.

BEFORE YOU START

Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:

INSTALLATIONANDREPAIRSHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.

DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.

WARNING:FAILURETOINSTALLTHIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.

CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPECIALLYTHEFIREPLACEGLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.

YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.

CLOTHING OR OTHER FLAMMABLE MATERIALSHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.

GENERAL SAFETY

INFORMATION

1)The appliance installation must conform with local codes or, in the absence of local codes, with the current Canadian or National Gas Codes, CAN1-B149 or ANSI Z223.1 Installation Codes.

2)The appliance when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes with the current National Electrical Code, ANSI/NFPA 70 or CSA C22.1 Canadian Electrical Code.

3)See general construction and assembly instructions. The appliance and vent should be enclosed.

4)This appliance must be connected to the specifi ed vent and termination cap to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is fi tted as per Venting instructions.

5)Inspect the venting system annually for blockage and any signs of deterioration.

6)Venting terminals shall not be recessed into a wall or siding.

7)Any safety glass removed for servicing must be replaced prior to operating the appliance.

8)To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fi replace.

9)Wearglovesandsafetyglassesforprotection while doing required maintenance.

10)Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination.

11)Under no circumstances should this appliance be modifi ed. Parts that have to be removed for servicing should be replaced prior to operating this appliance.

12)Installation and any repairs to this appliance shouldbedonebyaqualifiedserviceperson. A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.

13)Do not slam shut or strike the glass door.

14)Under no circumstances should any solid fuels (wood, paper, cardboard, coal, etc.) be used in this appliance.

15)The appliance area must be kept clear and free of combustible materials, (gases and other fl ammable vapours and liquids).

Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

INSTALLATION

CHECKLIST

1)Locate appliance, refer to the following sections:

a)Locating Your Gas Fireplace

b)Combustible Mantels

c)Unit Base Stand-offs

d)Framing & Finishing

e)Facing Requirements

f)Hearth Requirements

g)Venting

2)Assemble Top Standoffs, page 9. (Refer to the "Unit Assembly Prior to Installation" section.) NOTE: must be done before installing unit into fi replace.

3)Install vent, refer to the "Venting" section.

4)Make gas and electrical connections. Test the pilot. Must be as per diagram. Refer to the "Pilot Adjustment" section.

6)Install standard and optional features. Refer to the following sections where applicable:

a.Brick Panels

b.Log Set Installation

c.Arch Surround

d.Glass Door Installation

e.Screen Door

f.Accent Kit Installation

g.Option 1: Remote Control

h.Option 2: Wall Switch

i.Option 3: Wall Thermostat

10)Final check.

Before leaving this unit with the customer, the installer must ensure that the appliance is

ring correctly and operation fully explained to customer.

This includes:

1)Clocking the appliance to ensure the correct fi ring rate (rate noted on label 35,000 Btu/h) after burning appliance for 15 minutes.

2)Ifrequired,adjustingtheprimaryairtoensure that the fl ame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.

CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer.

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Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

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Contents P90 Zero Clearance Direct Vent Gas Fireplace 07/17/06Information for MOBILE/MANUFACTURED Homes After First Sale To the New Owner Table of Contents Safety Label Copy of Safety Decal for P90Requirements For the State of Massachusetts onlyInstallation Checklist InstallationGeneral Safety Information Important Message Save These InstructionsHeatwave Locating Your GAS FireplaceManufactured Mobile Home Additional Requirements Optional Heat Release KITFraming Finishing Framing DimensionsCombustible Mantels Unit Base STAND-OFFSFacing Requirement Facing Over 1 25mm ThickFloor Mounted Fireplaces Raised Fireplaces Venting Introduction Unit Assembly Prior to InstallationTop Standoff Assembly Side Nailing StripsVenting FPI Direct Vent System Flex Horizontal Terminations OnlyExterior Vent Termination Locations Rigid Pipe Venting Components List SV4LB6Horizontal Rigid Pipe Venting SystemsAlternate CapsHorizontal & Vertical Terminations for 5 x 8 Venting Rigid Pipe Venting Arrangements Horizontal Terminations 8 outer diameterRigid Pipe Venting Arrangements Vertical Terminations Installation Option + H1 Horizontal Venting with Two 2 90o ElbowsHorizontal Venting with Three 3 90o Elbows Option + V1 H + H1Vertical Venting with Two 2 90o Elbows Vertical Venting with Three 3 90o ElbowsOption Below Grade Installation DiagramHorizontal Terminations This allows for small adjustments Vertical TerminationsInstallation Procedures Offset ChartFor FPI Direct Vent System Flex GAS Pipe Pressure Testing Pilot AdjustmentGAS Line Installation High ElevationConversion KIT #791-969 from NG to LP LPG Conversion Kit Contains Qty DescriptionInstallation of the DC Sparker for the H35-1 Units Only Installation of the DC Sparker For the P90 Units Only Ground Wire from Kit 2nd Grate Tab 02-75 02-54 02-52 02-50 02-53 02-51Bracket 02-53Front Brackets 02-5302-5102-50 02-53 Place embers in these 3 locations On the burner trayOptional Screen Door Glass Door InstallationArch Surround Screw BracketAccent KIT Installation Double & Single Door OptionThermostat Wire Table Remote ControlWall Switch Wall ThermostatWiring Diagrams Do not cut the ground terminal off under any circumstancesFor Propane Units and Units Equipped with DC Spark Boxes Operating Instructions Copy of the Lighting Plate Instructions Normal Operating Sounds of GAS AppliancesMaintenance Shut the power off FAN MaintenanceTo Install the Fan To Remove the FanHint Installing ValveRemoving Valve ImpossibleParts List P90 Main AssemblyDescription Heat Wave Duct KIT P90 Burner Assembly & LOG SET P90 Flush Front Accessories DescriptionExcalibur P90 Zero Clearance Direct Vent Gas Fireplace Excalibur P90 Zero Clearance Direct Vent Gas Fireplace Warranty Warranty Limited LifetimeInstaller Please complete the following information