Waterford Appliances E65-LP1, E65-NG1 Removing Valve, Installing Valve Assembly, To remove fan

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MAINTENANCE

IMPORTANT

Disconnect power supply

before servicing

To remove fan:

1)Unplug or disconnect power source to stove.

2)Remove the 6 screws holding the access panel in place.

3)Unclip the black and white wires from the fan motor.

4)Lift fan off of the 2 pins, tip back and pull through rear panel. Do not tear or damage the flex pipe when removing the fan. Dis- connect the green ground wire from the right side of the fan as soon as you can reach it.

Replacing the Fan:

Reverse the above steps (1 - 4). Make sure the fan wires and the ground wire are reattached.

Hint for pushing fan down onto pins - rub a bit of dish soap on the grommet so it will slide more easily onto the pin. Check to make sure the fan is seated properly on the pins - try to move the fan back and forth, there should be no noise, if there is check that the grommets haven't come loose.

REMOVING VALVE

If your valve requires maintenance or replace- ment, use the following instructions:

Note: Always close off the gas supply before removing the valve.

1)If optional fan is installed, disconnect pow- er source to stove.

2)Remove access panel.

3)Disconnect gas line to stove.

4)Disconnect 3/8" NPT pipe from 90o elbow on valve.

5)Disconnect the two (2) switch wires from valve.

6)Disconnect piezo wire.

7)Open the front door. Disconnect the front door from the safety mechanism located on the right side of the heater. Open the right side door and there is a cutout in the heat shield through which can be seen a 1/4" nut threaded on to a stud attached to the front door. Loosen

this nut by turn- ing it counter- clockwise with a 3/16" wrench until it can be re- moved by hand.

8) Carefully remove the logs, embers and rockwool.

9)Remove burner. See diagram below.

Note: Use a magnetic type screwdriver if possible.

10)Remove all 18 screws holding the burner tray assembly in place.

11)Carefully lift the burner tray assembly out.

12)To replace the burner tray assembly, simply reverse these instructions.

To remove valve from valve assembly, continue.

13)Remove two (2) thermopile wires.

14)Remove thermocouple with a 9 mm (metric) wrench.

15)Remove pilot nut with an 11 mm wrench.

16)Remove valve to orifice nut with a 13/16" wrench.

17)Remove inlet pipe with pipe wrench. Note orientation of 90o elbow.

18)Remove two (2) phillips head M5 screws on each side of the valve.

19)Remove valve and remove gas out 90o brass fitting. Note orientation of fitting.

INSTALLING VALVE

ASSEMBLY

1)To install a new valve assembly, reverse instructions for removing valve . See assembly steps 1-12.

2)Check for leaks and manifold pressure. See Gas Pressure Test instructions.

3)To reinstall valve, reverse instructions for removing valve assembly, steps 13-19.

Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove

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Contents Models E65-NG1 Natural Gas Emerald Direct Vent Freestanding Gas StoveUnit Specifications WaterfordTo the New Owner Table of Contents Copy of Safety Label for E65-NG1 Natural Gas Stove Safety LabelCopy of Safety Label for E65-LP1 Propane Stove Specifications InstallationSave These Instructions Information for MobileGeneral Safety Information Installation ChecklistClearances to Combustibles Locating Your Optional FAN Installation Emerald GAS Stove Manufactured Mobile Home Additional RequirementsCombustion and Ventilation AIR Introduction Precautions InstallationSafety Precautions for the Installer Ance adapterExterior Vent Terminal Locations 4DT-AJB Rigid Pipe Venting Components ListRigid Pipe Venting Horizontal Terminations Horizontal VentingVenting Arrangements Examples Straight Vertical Terminations Offset to Vertical TerminationsVent Restrictor #1 Required Parts Vertical Termination with CO-LINEAR Flex SystemDescription Alternate Approved CapsMinimum components for a Horizontal Installa- tion Miniumum Horizontal Termination InstallationsDV Stove Horizontal Vent KIT Optional ComponentsInstallation DURA-VENT Termination KIT Planning Your Dura-Vent InstallationAlternate Horizontal Termination Caps Minimum components for a Dura-Vent Horizontal InstallationMinimum components for a Dura-Vent Vertical Termination Dura-Vent Basic Horizontal Kit #DURA-VENT Horizontal Installations Below Grade Snorkel InstallationSnorkel Terminations # 942 over the vent pipe DURA-VENT Vertical TerminationOffset Chart Cathedral CeilingsRound Support RDS Square Support SQS Support Extensions Round Rdse or Square Sqse Prior to installation and connectionGeneral Converting a Factory Built Metal ChimneyConverting a Masonry Chimney High Elevation Aeration AdjustmentGAS Connection With 38,000 BTUGAS Pipe Pressure Testing Conversion KIT from Natural GAS to PropaneValve Description Reduction KIT to Lower BTU Rating for E65-1 GAS Stove Natural Gas Conversion Kit 260-920 ContainsPropane Conversion Kit 260-922 Contains LOG Installation Optional Door Grill InstallationDoor Grill Kit Contains Optional Remote Control Optional Wall ThermostatFinal Check Lighting Procedure Wiring Diagram E65-NG1 & E65-LP1Operating Instructions Operating InstructionsShutdown Procedure First FireCopy of the Lighting Plate instructions Adjusting Flame Height MaintenanceMaintenance Instructions Automatic Convection FAN OperationLOG Replacement General Vent MaintenanceGlass Replacement FAN MaintenanceTo remove valve from valve assembly, continue Installing Valve AssemblyRemoving Valve To remove fanMain Assembly Parts ListBurner & LOG Assembly Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove Page Conditions WarrantyRegister your Waterford online at