Waterford Appliances E65-LP1, E65-NG1 installation manual Converting a Masonry Chimney

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INSTALLATION

Converting a Masonry Chimney

Important: The existing masonry flue opening needs to have an area of at least a 36 sq. in. to insure proper intake/ex- haust flow.

1)Before cutting any holes, assemble the desired sections of black direct vent pipe to determine the center of the masonry pene- tration.

Diagram 6

2)Once the center point of the penetration has been determined, cut a 6" (152mm) dia. hole in the masonry. Be careful, if the hole is too large, the Retro Connector might not mount properly, and if the hole is too small, then the appliance might starve for intake air. If there is a frame wall in front of the masonry wall, cut and frame a 10" (254mm) clear square opening in the wall (centered around the 6" (152mm) masonry opening). IF there is sheet rock only (no studs) in front of the masonry, the 10" (254mm) clear opening is still needed, but does not need to be framed. This allows the Retro Connector to mount directly on the masonry and provide clear- ance to the combustibles. Diagram 11.

3)Secure the Flashing (Part # 705C) to the top of the masonry chimney using a bead of non-hardening sealant-adhesive. If the Flashing is larger than the top of the chim- ney, then cut and fold flashing as needed to fit chimney. Diagram 7.

Diagram 7

4)To determine the length of flex required, measure from 3" (76mm) above the top of the Flashing down to the level of the open- ing. Add to this measurement the distance from the center of the chimney to out through the wall. Cut a piece of 4" flex to this length (the flex should already be extended to its nominal length).

5)Connect the 4" flex liner to the Top Adaptor (Part # 985K) using 3 sheet metal screws. Diagram 2.

6)Feed the 4" flex liner through the Flashing into the chimney. Continue to feed the liner out through the opening in the masonry wall.

7)Secure the Top Adaptor to the Flashing. Use 3 sheet metal screws through the side of the adaptor into the flange on the Flashing (diagram 8). Twist lock the Termination Cap (Part # 980 or 991) on to the Top Adaptor.

Diagram 8

8)Attach the flex to the Retro Connector. Use 3 sheet metal screws to attach the flex liner to the Connector. Diagram 9. Mount the Retro Connector to the masonry wall using masonry bolts. Re-drill larger holes on con- nector as needed. Be careful to insure that the connector is centered in the opening and the mounting holes line up with the masonry wall.

Diagram 9

9)Slide the Wall Thimble Cover (Part # 940) over the Retro Connector and secure with masonry bolts. Diagram 10. If you have a framed wall in front of the masonry, use wood screws to mount the Wall Thimble Cover to the framed wall, over the Retro Connector and the 10" (254mm) square framed opening. Diagram 11. If needed, add a section of direct vent pipe to the Retro Connector in order to extend through the opening in the Wall Thimble Cover.

Diagram 10

Diagram 11

10)The connection between the appliance and the Retro Connector may be completed with a section of black direct vent pipe, together with an adjustable length pipe section.

Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove

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Contents Models E65-NG1 Natural Gas Emerald Direct Vent Freestanding Gas StoveTo the New Owner Unit SpecificationsWaterford Table of Contents Copy of Safety Label for E65-NG1 Natural Gas Stove Safety LabelCopy of Safety Label for E65-LP1 Propane Stove Information for Mobile InstallationSpecifications Save These InstructionsClearances to Combustibles General Safety InformationInstallation Checklist Combustion and Ventilation AIR Locating Your Optional FAN Installation Emerald GAS StoveManufactured Mobile Home Additional Requirements Ance adapter InstallationIntroduction Precautions Safety Precautions for the InstallerExterior Vent Terminal Locations 4DT-AJB Rigid Pipe Venting Components ListVenting Arrangements Examples Rigid Pipe Venting Horizontal TerminationsHorizontal Venting Vent Restrictor #1 Straight Vertical TerminationsOffset to Vertical Terminations Alternate Approved Caps Vertical Termination with CO-LINEAR Flex SystemRequired Parts DescriptionOptional Components Miniumum Horizontal Termination InstallationsMinimum components for a Horizontal Installa- tion DV Stove Horizontal Vent KITInstallation DURA-VENT Termination KIT Planning Your Dura-Vent InstallationDura-Vent Basic Horizontal Kit # Minimum components for a Dura-Vent Horizontal InstallationAlternate Horizontal Termination Caps Minimum components for a Dura-Vent Vertical TerminationSnorkel Terminations DURA-VENT Horizontal InstallationsBelow Grade Snorkel Installation # 942 over the vent pipe DURA-VENT Vertical TerminationRound Support RDS Square Support SQS Offset ChartCathedral Ceilings Converting a Factory Built Metal Chimney Prior to installation and connectionSupport Extensions Round Rdse or Square Sqse GeneralConverting a Masonry Chimney With 38,000 BTU Aeration AdjustmentHigh Elevation GAS ConnectionValve Description GAS Pipe Pressure TestingConversion KIT from Natural GAS to Propane Propane Conversion Kit 260-922 Contains Reduction KIT to Lower BTU Rating for E65-1 GAS StoveNatural Gas Conversion Kit 260-920 Contains Door Grill Kit Contains LOG InstallationOptional Door Grill Installation Final Check Optional Remote ControlOptional Wall Thermostat Operating Instructions Wiring Diagram E65-NG1 & E65-LP1Lighting Procedure Operating InstructionsCopy of the Lighting Plate instructions Shutdown ProcedureFirst Fire Automatic Convection FAN Operation MaintenanceAdjusting Flame Height Maintenance InstructionsFAN Maintenance General Vent MaintenanceLOG Replacement Glass ReplacementTo remove fan Installing Valve AssemblyTo remove valve from valve assembly, continue Removing ValveMain Assembly Parts ListBurner & LOG Assembly Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove Page Conditions WarrantyRegister your Waterford online at