Weil-McLain
manual
Jacket side panel placement Models 380, 480, 580
Install
Wiring and fuel piping
Dimension
For block assembly
How to
Jacket top panel placement
Page 23
• Installation •
Start-Up
• Maintenance • Parts
9
Install jacket
(continued)
Figure 22
Jacket side panel placement — Models 380, 480, 580 and 680
Part No.
550-141-935/0602
23
Page 22
Page 24
Image 23
Page 22
Page 24
Contents
Boiler Manual
Contents
Lay a foundation, if needed
Before installing boiler
Installation must comply with
Before selecting boiler location
Provide combustion and ventilation air openings
For packaged boiler
For block assembly
Using crane attach free end of cables to eye of crane
Set boiler in place
Place a block under pipe to hold section upright
Install back refractory blanket
Assemble block
Prepare back section
Prepare remaining sections
Install intermediate sections
If using tankless heater TI sections
Prepare boiler and test
Perform hydrostatic pressure test
Install cleanout plates
Complete block assembly
Install burner mounting plate on front section
Prepare flue collector hood assembly
Install flue collector
Flue collector assembly
Install collector hold-down bolts
Install flue collector
Top flue boilers only
Before installing flue collector
After installing flue collector, ALL Boilers
Rear flue boilers only
Install flue collector
General water piping information
Install piping
Connect water boiler piping
Size secondary boiler pump GPM based on following formulas
Piping for multiple boilers see Figure
General steam piping information
Connect steam boiler piping
Connect steam boiler piping
Condensate piping to boiler Condensate receiver capacity
Multiple Steam Boiler Piping Gravity Condensate Return
Install jacket front and rear panels
Install jacket
Before installing jacket
Install support brackets and rails
Install jacket
Install jacket trim
Install jacket side panels
Install jacket top panels
Jacket side panel placement Models 380, 480, 580
Jacket side panel placement Models 780, 880
Jacket side panel placement Models 1080, 1180,
Jacket top panel placement
Size piping no smaller than heater inlet and outlet
Pipe tankless heaters
To pipe tankless heaters
Install controls
Install water boiler controls
Install controls where shown in and Figure
Install steam boiler controls
Water level control locations see Table
Select type of venting system
Connect breeching and venting systems
General venting information Construct metal breeching
Make final adjustments
Install burner
Wiring and fuel piping
Check boiler for gas-tight seal
Freeze protection when used
Dimensions and ratings
Dimensions and ratings
Parts
Parts
Eye Irrigate immediately Breathing Fresh air
Handling ceramic fiber and fiberglass materials
Propane boilers propane gas odorant
All Residential & Commercial Cast Iron Boilers
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