Weil-McLain 80 manual Before installing boiler, Installation must comply with

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• Installation • Start-Up • Maintenance • Parts

1 Before installing boiler

Installation must comply with —

State, provincial and local plumbing, heating and electrical codes.

Regulations of servicing utilities.

National codes where applicable.

Before selecting boiler location

1.Check for nearby connections to:

a.Fuel supply

b.Electrical power

c.System water or steam piping

d.Venting systems - see page 31

e.Combustion and ventilation air supply — see "Provide combustion and ventilation air supply openings" on page 4.

2.Check area around boiler. Remove any combustible materials, gasoline and other flammable vapors and liquids.

Failure to keep boiler area clear and free of combustible materials, gasoline and other flammable liquids and vapors can result in severe personal injury, death and substantial property damage.

Lay a foundation, if needed:

Floor construction and condition must be suitable for weight of boiler when filled with water. See page 34 for approximate boiler operating weight.

A level concrete or brick foundation (constructed per Table 1 and Figure 1) is required when:

1.A floor could possibly become flooded.

2.Non-level conditions exist.

Table 1 Boiler foundation (see Figure 3)

Figure 1 Boiler foundation

Provide clearance around boiler

Provide minimum clearances to combustible materials:

1.Singlewall vent pipe – 18 inches.

2.Doublewall vent pipe – refer to vent pipe manufacturer's recommendations for vent pipe clearances.

3.Boiler top — 24 inches.

4.Boiler front — 48 inches.

5.Boiler flue — 9 inches.

6.Boiler rear — 9 inches.

7.Boiler sides — 6 inches.

Boiler may be installed on combustible flooring.

See pages 34 and 35 for boiler dimensions.

Flue pipe/breeching clearances take precedence over jacket clearances.

Left side — for cleaning and tankless heater removal – 34 inches.

Allow sufficient space on remaining sides for cleaning, servicing and burner installation. See burner literature for length and recommended service clearances.

Part No. 550-141-935/0602

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Contents Boiler Manual Contents Lay a foundation, if needed Before installing boilerInstallation must comply with Before selecting boiler locationProvide combustion and ventilation air openings For packaged boiler For block assemblyUsing crane attach free end of cables to eye of crane Set boiler in placePlace a block under pipe to hold section upright Install back refractory blanketAssemble block Prepare back sectionInstall intermediate sections If using tankless heater TI sectionsPrepare remaining sections Prepare boiler and test Perform hydrostatic pressure testComplete block assembly Install burner mounting plate on front sectionInstall cleanout plates Prepare flue collector hood assembly Install flue collectorFlue collector assembly Install collector hold-down boltsInstall flue collector Top flue boilers only Before installing flue collectorAfter installing flue collector, ALL Boilers Rear flue boilers onlyInstall flue collector Install piping Connect water boiler pipingGeneral water piping information Size secondary boiler pump GPM based on following formulas Piping for multiple boilers see FigureGeneral steam piping information Connect steam boiler pipingConnect steam boiler piping Condensate piping to boiler Condensate receiver capacity Multiple Steam Boiler Piping Gravity Condensate Return Install jacket front and rear panels Install jacketBefore installing jacket Install support brackets and railsInstall jacket Install jacket side panels Install jacket top panelsInstall jacket trim Jacket side panel placement Models 380, 480, 580 Jacket side panel placement Models 780, 880 Jacket side panel placement Models 1080, 1180, Jacket top panel placement Pipe tankless heaters To pipe tankless heatersSize piping no smaller than heater inlet and outlet Install controls Install water boiler controlsInstall controls where shown in and Figure Install steam boiler controlsWater level control locations see Table Connect breeching and venting systems General venting information Construct metal breechingSelect type of venting system Install burner Wiring and fuel pipingMake final adjustments Check boiler for gas-tight seal Freeze protection when usedDimensions and ratings Dimensions and ratings Parts Parts Eye Irrigate immediately Breathing Fresh air Handling ceramic fiber and fiberglass materialsPropane boilers propane gas odorant All Residential & Commercial Cast Iron Boilers
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