Weil-McLain 80 manual Handling ceramic fiber and fiberglass materials

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Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners

Handling ceramic fiber and fiberglass materials

This symbol is used in this addendum to indicate presence of hazards that can cause severe personal injury, death or substantial property damage.

REMOVAL OF COMBUSTION CHAMBER LINING OR BASE PANELS

The combustion chamber lining or base insulation panels in this product contain ceramic fiber materials. Ceramic fibers can be converted to cristobalite in very high temperature applications. The International Agency for Research on Cancer (IARC) has concluded, "Crystalline silica inhaled in the form of quartz or cristobalite from occupational sources is carcinogenic to humans (Group 1).":

Avoid breathing dust and contact with skin and eyes.

Use NIOSH certified dust respirator (N95). This type of respirator is based on the OSHA requirements for cristobalite at the time this document was written. Other types of respirators may be needed depending on the job site conditions. Current NIOSH recommendations can be found on the NIOSH web site at http://www.cdc.gov/niosh/homepage.html. NIOSH approved respirators, manufacturers, and phone numbers are also listed on this web site.

Wear long-sleeved, loose fitting clothing, gloves, and eye protection.

Apply enough water to the combustion chamber lining or base insulation to prevent airborne dust.

Remove combustion chamber lining or base insulation from the boiler and place it in a plastic bag for disposal.

Wash potentially contaminated clothes separately from other clothing. Rinse clothes washer thoroughly.

NIOSH stated First Aid.

Eye: Irrigate immediately

Breathing: Fresh air.

REMOVAL OF FIBERGLASS WOOL — OR —

INSTALLATION OF FIBERGLASS WOOL, COMBUSTION CHAMBER LINING OR BASE PANELS:

This product contains fiberglass jacket insulation and ceramic fiber materials in combustion chamber lining or base panels in gas fired products. Airborne fibers from these materials have been listed by the State of California as a possible cause of cancer through inhalation.

Avoid breathing dust and contact with skin and eyes.

Use NIOSH certified dust respirator (N95). This type of respirator is based on the OSHA requirements for fiberglass wool at the time this document was written. Other types of respirators may be needed depending on the job site conditions. Current NIOSH recommendations can be found on the NIOSH web site at http://www.cdc.gov/niosh/homepage.html. NIOSH approved respirators, manufacturers, and phone numbers are also listed on this web site.

Wear long-sleeved, loose fitting clothing, gloves, and eye protection.

Operations such as sawing, blowing, tear out, and spraying may generate airborne fiber concentration requiring additional protection.

Wash potentially contaminated clothes separately from other clothing. Rinse clothes washer thoroughly.

NIOSH stated First Aid.

Eye: Irrigate immediately

Breathing: Fresh air.

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Part No. 550-141-935/0602

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Contents Boiler Manual Contents Before selecting boiler location Before installing boilerInstallation must comply with Lay a foundation, if neededProvide combustion and ventilation air openings Set boiler in place For block assemblyUsing crane attach free end of cables to eye of crane For packaged boilerPrepare back section Install back refractory blanketAssemble block Place a block under pipe to hold section uprightPrepare remaining sections Install intermediate sectionsIf using tankless heater TI sections Perform hydrostatic pressure test Prepare boiler and testInstall cleanout plates Complete block assemblyInstall burner mounting plate on front section Install collector hold-down bolts Install flue collectorFlue collector assembly Prepare flue collector hood assemblyInstall flue collector Rear flue boilers only Before installing flue collectorAfter installing flue collector, ALL Boilers Top flue boilers onlyInstall flue collector General water piping information Install pipingConnect water boiler piping Piping for multiple boilers see Figure Size secondary boiler pump GPM based on following formulasConnect steam boiler piping General steam piping informationConnect steam boiler piping Condensate piping to boiler Condensate receiver capacity Multiple Steam Boiler Piping Gravity Condensate Return Install support brackets and rails Install jacketBefore installing jacket Install jacket front and rear panelsInstall jacket Install jacket trim Install jacket side panelsInstall jacket top panels Jacket side panel placement Models 380, 480, 580 Jacket side panel placement Models 780, 880 Jacket side panel placement Models 1080, 1180, Jacket top panel placement Size piping no smaller than heater inlet and outlet Pipe tankless heatersTo pipe tankless heaters Install water boiler controls Install controlsInstall steam boiler controls Install controls where shown in and FigureWater level control locations see Table Select type of venting system Connect breeching and venting systemsGeneral venting information Construct metal breeching Make final adjustments Install burnerWiring and fuel piping Freeze protection when used Check boiler for gas-tight sealDimensions and ratings Dimensions and ratings Parts Parts Handling ceramic fiber and fiberglass materials Eye Irrigate immediately Breathing Fresh airPropane boilers propane gas odorant All Residential & Commercial Cast Iron Boilers
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