Weil-McLain 80 manual Connect steam boiler piping, General steam piping information

Page 16

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners

8 Connect steam boiler piping

General steam piping information:

Hartford loop piping arrangement and wet return are required for steam boilers. Use the Hartford loop for both pumped-return and gravity-return systems.

Maintain 24-inch minimum from waterline to bottom of header (56¼" from bottom of section).

When using condensate receiver, feed pump must be energized by boiler-mounted pump controller. Install piping:

Install piping as shown on pages 16 through 18 for single boilers. See page 19 for additional requirements when piping multiple boilers.

Improperly piped systems or undersized piping can contribute to erratic boiler operation and possible boiler or system damage. Piping system must be installed as shown, using pipe sizes shown. Pipe sizes shown are for two-pipe, pumped- return systems. Adjust pipe sizing as needed when connecting to gravity- return systems. Consult local Weil- McLain distributor or sales office before installing alternate piping.

1.Connect supply and return piping:

a.See Table 8.

1)Size condensate return piping by pump.

2)Size gravity condensate return same as equalizer “J” pipe size.

b.Install system drain valve in lowest part of return piping close to boiler. ASME size requirements are shown in Table 7, page 14.

c.Connect cold water fill piping as shown in Figure 14. Also shown are recommended valves and water meter, if used. Water meter will detect added makeup water, indicating leaks in system.

2.Condensate piping:

a.Satisfactory operation of any steam heating system depends on adequate return of condensate to maintain steady water level.

b.Avoid adding excessive amounts of raw make-up water.

c.Where condensate return is not adequate, a low water cutoff with pump control, condensate receiver, and condensate boiler feed pump should be installed. Refer to page 18, Figure 18 for piping and Table 9 for sizing.

3.Multiple steam boiler piping

a.See page 19.

Figure 14 Cold water fill piping

Table 8

Steam boiler pipe size for typical 2-pipe steam systems

16

Part No. 550-141-935/0602

Image 16
Contents Boiler Manual Contents Before installing boiler Installation must comply withBefore selecting boiler location Lay a foundation, if neededProvide combustion and ventilation air openings For block assembly Using crane attach free end of cables to eye of craneSet boiler in place For packaged boilerInstall back refractory blanket Assemble blockPrepare back section Place a block under pipe to hold section uprightIf using tankless heater TI sections Install intermediate sectionsPrepare remaining sections Perform hydrostatic pressure test Prepare boiler and testInstall burner mounting plate on front section Complete block assemblyInstall cleanout plates Install flue collector Flue collector assemblyInstall collector hold-down bolts Prepare flue collector hood assemblyInstall flue collector Before installing flue collector After installing flue collector, ALL BoilersRear flue boilers only Top flue boilers onlyInstall flue collector Connect water boiler piping Install pipingGeneral water piping information Piping for multiple boilers see Figure Size secondary boiler pump GPM based on following formulasConnect steam boiler piping General steam piping informationConnect steam boiler piping Condensate piping to boiler Condensate receiver capacity Multiple Steam Boiler Piping Gravity Condensate Return Install jacket Before installing jacketInstall support brackets and rails Install jacket front and rear panelsInstall jacket Install jacket top panels Install jacket side panelsInstall jacket trim Jacket side panel placement Models 380, 480, 580 Jacket side panel placement Models 780, 880 Jacket side panel placement Models 1080, 1180, Jacket top panel placement To pipe tankless heaters Pipe tankless heatersSize piping no smaller than heater inlet and outlet Install water boiler controls Install controlsInstall steam boiler controls Install controls where shown in and FigureWater level control locations see Table General venting information Construct metal breeching Connect breeching and venting systemsSelect type of venting system Wiring and fuel piping Install burnerMake final adjustments Freeze protection when used Check boiler for gas-tight sealDimensions and ratings Dimensions and ratings Parts Parts Handling ceramic fiber and fiberglass materials Eye Irrigate immediately Breathing Fresh airPropane boilers propane gas odorant All Residential & Commercial Cast Iron Boilers
Related manuals
Manual 44 pages 43.26 Kb