Weil-McLain 80 manual Multiple Steam Boiler Piping Gravity Condensate Return

Page 19

• Installation • Start-Up • Maintenance • Parts

8 Connect steam boiler piping (continued)

Figure 19 Multiple Steam Boiler Piping Gravity Condensate Return

APipe as shown for gravity return systems, connecting point A to the wet gravity return.

For pumped-return systems, install boiler water level control on each boiler with body mark at level indicated in Figure 30 on page 30. Provide at point A either:

Separate feed pumps and check valves for each

boiler, or . . .

Single feed pump, with separate solenoid valve for each boiler.

BFor pumped-return systems, install a combination float and thermostatic trap on each boiler to prevent flooding of one boiler while other boiler is firing. Install trap in skim tapping (see page 29). Connect traps to condensate receiver.

Gravity-return systems are self-levelling if the wet returns are piped to the common system wet return.

CInstall boiler piping as shown in this manual (pages 16 through 19).

DInstall stop valves per ASME code requirements.

For pump-return systems, if using automatic steam valves, use only slow-opening automatic valves. Use a Weil-McLain Boiler Control System (such as a BCP panel) to open each steam valve automatically before firing burner.

EConstruct common supply drop header with pipe size at least same size as largest boiler header size.

FUse:

• A Weil-McLain Boiler Control System (such as a BCP

panel) with header-mounted pressure control(s) to sequence boilers, or . . .

A steam pressure controller.

GInstall drip line in common supply drop header. Gravity-return: Pipe drip line to wet return.

Pumped-return: Use combination float and thermostatic trap and drain to condensate receiver.

Part No. 550-141-935/0602

19

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Contents Boiler Manual Contents Lay a foundation, if needed Before installing boilerInstallation must comply with Before selecting boiler locationProvide combustion and ventilation air openings For packaged boiler For block assemblyUsing crane attach free end of cables to eye of crane Set boiler in placePlace a block under pipe to hold section upright Install back refractory blanketAssemble block Prepare back sectionIf using tankless heater TI sections Install intermediate sectionsPrepare remaining sections Prepare boiler and test Perform hydrostatic pressure testInstall burner mounting plate on front section Complete block assemblyInstall cleanout plates Prepare flue collector hood assembly Install flue collectorFlue collector assembly Install collector hold-down boltsInstall flue collector Top flue boilers only Before installing flue collectorAfter installing flue collector, ALL Boilers Rear flue boilers onlyInstall flue collector Connect water boiler piping Install pipingGeneral water piping information Size secondary boiler pump GPM based on following formulas Piping for multiple boilers see FigureGeneral steam piping information Connect steam boiler pipingConnect steam boiler piping Condensate piping to boiler Condensate receiver capacity Multiple Steam Boiler Piping Gravity Condensate Return Install jacket front and rear panels Install jacketBefore installing jacket Install support brackets and railsInstall jacket Install jacket top panels Install jacket side panelsInstall jacket trim Jacket side panel placement Models 380, 480, 580 Jacket side panel placement Models 780, 880 Jacket side panel placement Models 1080, 1180, Jacket top panel placement To pipe tankless heaters Pipe tankless heatersSize piping no smaller than heater inlet and outlet Install controls Install water boiler controlsInstall controls where shown in and Figure Install steam boiler controlsWater level control locations see Table General venting information Construct metal breeching Connect breeching and venting systemsSelect type of venting system Wiring and fuel piping Install burnerMake final adjustments Check boiler for gas-tight seal Freeze protection when usedDimensions and ratings Dimensions and ratings Parts Parts Eye Irrigate immediately Breathing Fresh air Handling ceramic fiber and fiberglass materialsPropane boilers propane gas odorant All Residential & Commercial Cast Iron Boilers
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