Weil-McLain 80 manual Install steam boiler controls, Install controls where shown in and Figure

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• Installation • Start-Up • Maintenance • Parts

12 Install steam boiler controls

Install controls:

Table 12 Steam control tappings (see Figure 28)

 

1. Install controls where shown in Table 12 and Figure 28.

Failure to properly install, pipe and wire boiler controls can result in severe damage to boiler, building and personnel; and is not covered by boiler warranty.

a. Install steam pressure operating and high limit controls and pressure gauge. See Figure 28,this page, and Figure 29, page 30.

Pressure limit control settings:

Low – set according to design requirements.

High – set at least 2 psi higher than low limit,

15 psi maximum.

b. Relief valve must be installed with spindle in vertical position. Use fittings provided with boiler. Do not make any other connection in that piping.

Pipe relief valve discharge through vertical piping to atmosphere. Use rigid material suitable for 375°F, threaded one end only. Install drain pan elbow to drain condensate. Pipe near floor close to floor drain to eliminate potential of severe burns. Do not pipe to any area where freezing could occur. Do not plug, valve or place any obstruction in discharge line.

c. Install water level controls and gauge glass as shown in Figure 30 and Table 13, page 30.

1. Fittings for controls to be furnished by others.

2. If water level control is not shown in Table 13, page 30, locate casting mark on control and install per manufacturer’s instructions.

Do not use water level controls with quick hook-up fittings. Nuisance shutdowns will occur.

Figure 28 Steam control locations

Part No. 550-141-935/0602

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Contents Boiler Manual Contents Installation must comply with Before installing boilerBefore selecting boiler location Lay a foundation, if neededProvide combustion and ventilation air openings Using crane attach free end of cables to eye of crane For block assemblySet boiler in place For packaged boilerAssemble block Install back refractory blanketPrepare back section Place a block under pipe to hold section uprightPrepare remaining sections Install intermediate sectionsIf using tankless heater TI sections Prepare boiler and test Perform hydrostatic pressure testInstall cleanout plates Complete block assemblyInstall burner mounting plate on front section Flue collector assembly Install flue collectorInstall collector hold-down bolts Prepare flue collector hood assemblyInstall flue collector After installing flue collector, ALL Boilers Before installing flue collectorRear flue boilers only Top flue boilers onlyInstall flue collector General water piping information Install pipingConnect water boiler piping Size secondary boiler pump GPM based on following formulas Piping for multiple boilers see FigureGeneral steam piping information Connect steam boiler pipingConnect steam boiler piping Condensate piping to boiler Condensate receiver capacity Multiple Steam Boiler Piping Gravity Condensate Return Before installing jacket Install jacketInstall support brackets and rails Install jacket front and rear panelsInstall jacket Install jacket trim Install jacket side panelsInstall jacket top panels Jacket side panel placement Models 380, 480, 580 Jacket side panel placement Models 780, 880 Jacket side panel placement Models 1080, 1180, Jacket top panel placement Size piping no smaller than heater inlet and outlet Pipe tankless heatersTo pipe tankless heaters Install controls Install water boiler controlsInstall controls where shown in and Figure Install steam boiler controlsWater level control locations see Table Select type of venting system Connect breeching and venting systemsGeneral venting information Construct metal breeching Make final adjustments Install burnerWiring and fuel piping Check boiler for gas-tight seal Freeze protection when usedDimensions and ratings Dimensions and ratings Parts Parts Eye Irrigate immediately Breathing Fresh air Handling ceramic fiber and fiberglass materialsPropane boilers propane gas odorant All Residential & Commercial Cast Iron Boilers
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