Weil-McLain 80 manual Pipe tankless heaters, To pipe tankless heaters

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• Installation • Start-Up • Maintenance • Parts

10 Pipe tankless heaters

To pipe tankless heaters:

1.Size piping no smaller than heater inlet and outlet.

2.Automatic mixing valve must be installed. See Figure 26. Follow manufacturer’s instructions to install.

3.Flow regulating valve must be installed. Size according to continuous draw of heater. See Table 10. Follow manufacturer’s instructions to install.

4.Operating control with small adjustable differential scale is recommended. Install in temperature control tapping in heater plate.

5.Multiple tankless heaters (see Figure 26):

a.Use cold water supply header with individual risers to each heater. Size header by increasing one pipe size for each additional heater.

b.Use hot water outlet header with individual risers to each heater. Size header by increasing one pipe size for each additional heater.

c.Do not pipe multiple heaters in series.

6.In hard water areas, soften cold domestic water supply to heaters to prevent lime build-up.

Hot water can scald!

Table 10 Tankless Heater Ratings

Tankless

Continuous draw

Inlet and outlet

heater model

(no recovery period)

tappings

 

GPM

 

78-24

6.5

¾"

 

 

 

Figure 26 Tankless Heater Piping

Consumer Product Safety Commission and some states recommend domestic hot water temperature of 130°F or less.

When installing an automatic mixing valve, selection and installation must comply with valve manufacturer's recommendations and instructions.

Water heated to a temperature suitable for clothes washing, dish washing and other sanitizing needs will scald and cause injury.

Children, elderly, infirm or physically handicapped persons are more likely to be injured by hot water. Never leave them unattended in or near a bathtub, shower or sink. Never allow small children to use a hot water faucet or draw their own bath. If anyone using hot water in the building fits this description, or if state laws or local codes require certain water temperatures at hot water faucets, take special precautions:

Install automatic mixing valve set according to those standards.

Use lowest practical temperature setting.

Check water temperature immediately after first heating cycle and after any adjustment.

Part No. 550-141-935/0602

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Contents Boiler Manual Contents Lay a foundation, if needed Before installing boilerInstallation must comply with Before selecting boiler locationProvide combustion and ventilation air openings For packaged boiler For block assemblyUsing crane attach free end of cables to eye of crane Set boiler in placePlace a block under pipe to hold section upright Install back refractory blanketAssemble block Prepare back sectionInstall intermediate sections If using tankless heater TI sectionsPrepare remaining sections Prepare boiler and test Perform hydrostatic pressure testComplete block assembly Install burner mounting plate on front sectionInstall cleanout plates Prepare flue collector hood assembly Install flue collectorFlue collector assembly Install collector hold-down boltsInstall flue collector Top flue boilers only Before installing flue collectorAfter installing flue collector, ALL Boilers Rear flue boilers onlyInstall flue collector Install piping Connect water boiler pipingGeneral water piping information Size secondary boiler pump GPM based on following formulas Piping for multiple boilers see FigureGeneral steam piping information Connect steam boiler pipingConnect steam boiler piping Condensate piping to boiler Condensate receiver capacity Multiple Steam Boiler Piping Gravity Condensate Return Install jacket front and rear panels Install jacketBefore installing jacket Install support brackets and railsInstall jacket Install jacket side panels Install jacket top panelsInstall jacket trim Jacket side panel placement Models 380, 480, 580 Jacket side panel placement Models 780, 880 Jacket side panel placement Models 1080, 1180, Jacket top panel placement Pipe tankless heaters To pipe tankless heatersSize piping no smaller than heater inlet and outlet Install controls Install water boiler controlsInstall controls where shown in and Figure Install steam boiler controlsWater level control locations see Table Connect breeching and venting systems General venting information Construct metal breechingSelect type of venting system Install burner Wiring and fuel pipingMake final adjustments Check boiler for gas-tight seal Freeze protection when usedDimensions and ratings Dimensions and ratings Parts Parts Eye Irrigate immediately Breathing Fresh air Handling ceramic fiber and fiberglass materialsPropane boilers propane gas odorant All Residential & Commercial Cast Iron Boilers
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