Weil-McLain 80 manual Provide combustion and ventilation air openings

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Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners

1 Before installing boiler (continued)

Provide combustion and ventilation air openings:

Do not install an exhaust fan in boiler room. Adequate combustion and ventilation air must be provided to assure proper combustion and prevent possibility of flue gas leakage and carbon monoxide emissions, causing severe personal injury or death.

Opening sizes must comply with state, provincial or local codes. In their absence, use the following when boiler is in a confined room:

Provide two permanent openings in boiler room — one within 12 inches of ceiling, one within 12 inches of floor. Minimum dimension of each opening is 3 inches.

1.When all air is taken from within building, each opening should be at least one square inch/1,000 Btuh boiler input and freely connect with areas having adequate infiltration from outside.

2.When all air is taken from outdoors, each opening should connect directly or by ducts from outdoors or crawl or attic spaces that freely connect with outdoors and sized as listed below:

a.through outside wall or vertical ducts - at least one square inch/4,000 Btuh boiler input.

b.through horizontal ducts - at least one square inch/2,000 Btuh boiler input.

c.where ducts are used, they should be same cross- sectional area as free area of openings they are connected to.

d.compensate for louver, grille or screen blockage when calculating free air openings. Refer to their manufacturer's instructions for size. If unknown, use:

wood louvers - 20-25% free air.

metal louvers or grilles - 60-75% free air.

screens - not less than ¼ inch mesh.

Lock louvers in open position, or interlock with equipment to prove open before boiler operation.

When combustion and ventilation air enters through sidewall openings, ensure openings comply with Figures 2 and 3.

Figure 2 Combustion and ventilation air openings — Boiler room below grade

Figure 3 Combustion and ventilation air openings — Boiler room partially or completely above grade

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Part No. 550-141-935/0602

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Contents Boiler Manual Contents Before installing boiler Installation must comply withBefore selecting boiler location Lay a foundation, if neededProvide combustion and ventilation air openings For block assembly Using crane attach free end of cables to eye of craneSet boiler in place For packaged boilerInstall back refractory blanket Assemble blockPrepare back section Place a block under pipe to hold section uprightIf using tankless heater TI sections Install intermediate sectionsPrepare remaining sections Perform hydrostatic pressure test Prepare boiler and testInstall burner mounting plate on front section Complete block assemblyInstall cleanout plates Install flue collector Flue collector assemblyInstall collector hold-down bolts Prepare flue collector hood assemblyInstall flue collector Before installing flue collector After installing flue collector, ALL BoilersRear flue boilers only Top flue boilers onlyInstall flue collector Connect water boiler piping Install pipingGeneral water piping information Piping for multiple boilers see Figure Size secondary boiler pump GPM based on following formulasConnect steam boiler piping General steam piping informationConnect steam boiler piping Condensate piping to boiler Condensate receiver capacity Multiple Steam Boiler Piping Gravity Condensate Return Install jacket Before installing jacketInstall support brackets and rails Install jacket front and rear panelsInstall jacket Install jacket top panels Install jacket side panelsInstall jacket trim Jacket side panel placement Models 380, 480, 580 Jacket side panel placement Models 780, 880 Jacket side panel placement Models 1080, 1180, Jacket top panel placement To pipe tankless heaters Pipe tankless heatersSize piping no smaller than heater inlet and outlet Install water boiler controls Install controlsInstall steam boiler controls Install controls where shown in and FigureWater level control locations see Table General venting information Construct metal breeching Connect breeching and venting systemsSelect type of venting system Wiring and fuel piping Install burnerMake final adjustments Freeze protection when used Check boiler for gas-tight sealDimensions and ratings Dimensions and ratings Parts Parts Handling ceramic fiber and fiberglass materials Eye Irrigate immediately Breathing Fresh airPropane boilers propane gas odorant All Residential & Commercial Cast Iron Boilers
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