Heatiator BH60 Extremely Important That this Boiler be, Existing Controls and Safety Devices are

Page 15

Installation-Plumbing

Boilers intended to be connected to an existing boiler or boiler system shall:

1.Be capable of being installed without interfering with the normal delivery of heated water from the original boiler to the radiation system.

2.Be capable of being installed to operate as intended without affecting the operation of the electrical and mechanical safety controls of the original boiler.

3.Provide, upon completion of the installation, for a change over from one fuel to the other without requiring the manual adjustment of any controls or components other than the thermostats.

4.Be compatible with the operation of a service water-heating coil within the original boiler without bypassing the operation of the solid-fuel boiler.

5.Have provision for preventing, or adequate water capacity within the boiler to prevent, damage to the boiler from loss of circulation due to electrical power failure.

6.Be capable of being installed without changing the function of the control or rewiring of the original boiler. A wiring interconnection is permitted. The electrical system of both boilers shall be powered from a single branch circuit without exception.

(CAN/CSA-B366.1-M91)

7.Pertaining to CAN/CSA- B365-01, Have a clearly labelled device, located at each entrance to the boiler area, which can be thrown to discontinue operation to the feed system.

Anti-freeze and/or boiler water treatment:

There is no restriction on the type of commercial antifreeze used. When filling the boiler water system, it is recommended that some form of boiler water treatment be used.

EXAMPLE OF PIPING WITH AN INDEPENDENT CIRCULATOR SYSTEM

 

 

NOTE: NOT SHOWN IN THIS DRAWING ARE ALL OF THE

CONNECTED TO AN EXISTING OPERATIONAL BOILER

 

 

 

ASSOCIATED PIPING AND CONTROLS THAT SHOULD

NOTICE: When installing with the Atmospheric Conversion, all of the

SYSTEM SUPPLY

ALREADY BE IN PLACE WITH THE EXISTING BOILER

pressurized system components shown are not necessary. Air vents or

SYSTEM. FOR EXAMPLE,THE EXPANSION TANK,THE

bleeders should be removed from the plumbing system to prevent air

BALANCING VALVE

 

from entering the lines. Control dipswitch #6 must be “ON”.

 

 

COLD WATER SUPPLY , AIR REMOVAL SYSTEM ETC... IT IS

 

 

 

 

 

 

 

 

 

 

 

EXTREMELY IMPORTANT THAT THIS BOILER BE

 

 

 

SUPPLY 3/4"

 

UNION

UNION

 

INSTALLED BY A QUALIFIED INSTALLER AND THAT ALL

 

 

 

 

 

EXISTING CONTROLS AND SAFETY DEVICES ARE

 

 

 

 

 

IN

 

 

 

 

 

 

 

 

 

VERIFIED AS OPERATIONAL.

 

 

 

 

SHUT-OFF

 

 

 

 

 

 

 

 

VALVE

 

 

 

 

 

 

 

 

* AUTOMATIC AIR VENT

 

 

 

 

 

 

 

 

* TEMP/PRESSURE

 

 

 

 

 

 

 

 

GAUGE

 

 

 

 

 

 

 

 

 

* PRESSURE RELIEF VALVE

 

 

 

 

 

 

 

 

 

 

 

EXISTING

 

 

 

 

* 3/4"

 

 

 

 

BOILER

 

 

 

 

NPT

 

UNION

 

 

 

 

 

 

 

MALE

 

 

 

 

 

 

 

 

 

 

PIPE TO WITHIN

 

 

 

CIRCULATOR

 

 

PLUG

 

 

 

 

 

 

 

 

 

 

6" OF THE

 

OUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FLOOR OR A

UNION

UNION

SHUT-OFF VALVE

 

 

 

 

 

 

 

 

 

 

 

FLOOR DRAIN

 

 

 

 

NOTE: ALWAYS REFER TO THE INDIVIDUAL COMPONENTS

 

 

 

 

 

SHUT-OFF

 

 

 

 

 

 

 

 

 

RECOMMENDED INSTALLATION INSTRUCTIONS FOR THE PROPER

 

*

 

 

 

VALVE

 

 

 

BOILER

 

 

 

 

 

MOUNTING POSITION AND LOCATION WITHIN THE PIPING SYSTEM.

 

 

CIRCULATOR

 

 

 

 

 

 

 

 

 

 

SYSTEM RETURN

 

 

 

DRAIN,3/4"NPT

 

 

RETURN 3/4"

 

 

 

 

UNION

SHUT-OFF VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

MALE X

 

NOTE: Cold return water temperature (Sustained temperatures below 140 degrees

 

 

3/4"

 

Fahrenheit) will lead to condensation or moisture in the firebox. This moisture can

 

 

HOSE

 

lead to creosote formation. To help minimize moisture and creosote, it is strongly

 

 

 

recommended that some method of temperature balance is incorporated into the

* ITEMS SUPPLIED

 

 

 

 

 

 

return system.

 

 

 

 

 

 

15

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Contents Bio-Flow BH60 Pellet Boiler Installation & Operating ManualPage BH60 Parts Table of Contents Bulk Storage Hopper OptionsInstallation Preparation For InstallationBoiler Kit Materials Refer to Minimum non-combustible floor protection area Minimum Clearances To Combustible Materials Requirements for Terminating the Venting VentingVent Pipe VentingVenting Into An Existing Chimney Ventingti g Venting Installation Outside Air Negative Pressure and Electrical Power FailureDomestic HOT Water Zone Installation-PlumbingExisting Controls and Safety Devices are Extremely Important That this Boiler beBoiler Associated Piping and Controls That should Example of Piping in Series withAN Existing Operational Boiler Existing BoilerInstallingInstallationDuct/Air-PlumbingConditioning Dipswitch #6 must be on Example of a Typical Forced HOT AIR Heating System Installation With a Hot Air System R1 Relay SpliceR2 Relay Installation With a Hot Air System fan only capableOverheat Safety Zone With a 2-wire hot air systemBlue Violet Connection with a wireless thermostatDraft Draft Test ProcedureLow Draft Adjustment Pot High altitude kit #1-00-232059 TestStatus light error messages Explanation and Importance of the OverHeat Safety ZoneOperation Control Board Operation Pellet Boiler Outdoor Air Reset Operation Clean Burnpot with scraper Turn Mode Selector to OFFMAX. Temp Flip the Igniter Switch up into the Auto positionType of Fuel Lighting a Fire ManuallyOperation Fines area Feeder cover Fig MaintenanceCleanout cover Burnp otInner Refractory Lining Ash RemovalOpen The Firebox Door Firebox Baffle Removal CleaningBoiler Must be OFF at the circuit breaker, Combustion Blower CleaningTo Normal Heating Demand Special Insructions/ Power FailureTroubleshooting Helpful HintsFuel Specifications BTU Input Range= 0, and 9350 to 60,000Electrical VAC 60 Hz Diagram PlugPIN ECO-CHOICE Limited Warranty WarrantyEFE Testing LabelBh105 Bh60 Stocked #11 Feeder Assembly Page Quick Reference Auto-Light Signature of Boxer