Heatiator BH60 manual Example of a Typical Forced HOT AIR Heating System

Page 19

Installation-Plumbing

EXAMPLE OF A COMBINATION HIGH/LOW MULTI-ZONE HEATING SYSTEM WITH INDIVIDUAL ZONE CIRCULATORS

NOTE: ALWAYS REFER TO THE INDIVIDUAL COMPONENTS RECOMMENDED INSTALLATION INSTRUCTIONS FOR THE PROPER MOUNTING POSITION AND LOCATION WITHIN THE PIPING SYSTEM.

NOTICE: When installing with the Atmospheric Conversion, all of the pressurized system components shown are not necessary. Air vents or bleeders should be removed from the plumbing system to prevent air from entering the lines. Control dipswitch #6 must be “ON”.

(HIGH TEMPERATURE) BASEBOARD HEAT

(LOW TEMPERATURE) RADIANT FLOOR HEAT

(LOW TEMPERATURE) RADIANT FLOOR HEAT

 

 

ZONE 1

 

ZONE 2

ZONE 3

AIR VENT

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: IF CIRCULATOR DOES NOT HAVE

 

 

 

 

 

 

 

 

 

 

 

CHECK VALVE THEN A FLOW CONTOL

 

 

 

 

 

 

 

 

 

 

 

VALVE WILL ALSO BE NEEDED AND

 

 

 

 

 

 

 

 

 

 

 

INSTALLED IN THIS LOCATION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHUT-OFF VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CIRCULATORS WITH INTEGRAL

 

 

 

 

 

 

 

 

 

 

 

 

CHECK VALVE (SEE NOTE)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MIX

 

FROM BOILER

HOT

COLD

 

 

 

SYSTEM SUPPLY 3/4"

 

 

THERMOSTATIC

 

 

MIXING VALVE

 

 

TO BOILER

 

 

SYSTEM RETURN 3/4"

AIR VENT (TYPICALLY

INSTALLED IN THE HIGHEST

ACCESSABLE LOCATION IN

THE PIPING)

ZONE 3

ZONE 2

ZONE 1

UNION

SHUT-OFF VALVE

NOTE: Cold return water temperature (Sustained temperatures below 140 degrees Fahrenheit) will lead to condensation or moisture in the firebox. This moisture can lead to creosote formation. To help minimize moisture and creosote, it is strongly recommended that some method of temperature balance is incorporated into the return system.

EXAMPLE OF A TYPICAL FORCED HOT AIR HEATING SYSTEM

 

HOT WATER

 

HEATING COIL

WITH THE BOILER DIRECT TO AN IN DUCT HOT WATER COIL

NOTE: ALWAYS REFER TO THE INDIVIDUAL COMPONENTS

TO BE SIZED

BY INSTALLER

 

RECOMMENDED INSTALLATION INSTRUCTIONS FOR THE

NOTICE: When installing with the Atmospheric Conversion, all of the

 

PROPER MOUNTING POSITION AND LOCATION WITHIN THE

AIR VENT

pressurized system components shown are not necessary. Air vents

PIPING SYSTEM.

 

or bleeders should be removed from the plumbing system to prevent

 

 

air from entering the lines. Control dipswitch #6 must be “ON”.

 

 

 

AIR FLOW

AIR FLOW

 

FLOW CHECK

 

 

SYSTEM SUPPLY 3/4"

 

 

* AUTOMATIC AIR VENT

 

 

 

 

 

* TEMP/PRESSURE

 

 

 

 

 

GAUGE

 

 

 

 

 

* PRESSURE RELIEF VALVE

 

EXISTING

 

 

 

 

 

 

 

 

 

PURGE & BALANCE

GAS / OIL

 

 

 

SHUT-OFF

FURNACE

 

 

 

VALVE

 

 

UNION

OR

 

 

VALVE

 

 

 

 

 

 

ELECTRIC

 

 

 

 

 

HEAT

RETURN

* 3/4" NPT MALE PLUG

 

 

 

PUMP

AIR FLOW

PIPE TO

 

 

 

 

 

 

 

 

 

WITHIN 6" OF

 

 

 

 

 

THE FLOOR

 

 

 

 

 

OR A FLOOR

 

 

 

 

 

DRAIN

 

 

 

 

 

 

SHUT-OFF VALVE

 

NOTE: NEVER INSTALL HOT WATER

 

UNION

 

CIRCULATOR

SYSTEM RETURN 3/4"

COIL ON THE RETURN SIDE

 

 

 

 

OF THE HEATING SYSTEM

* BOILER DRAIN,

 

 

 

SHUT-OFF VALVE

 

 

 

 

 

 

3/4" NPT MALE X

 

 

 

COLD

 

3/4" HOSE

 

 

 

WATER

 

 

 

 

 

SUPPLY 1/2"

* ITEMS SUPPLIED

 

 

 

 

 

 

 

 

PRESSURE REDUCING VALVE

CHECK VALVE (OR BACKFLOW

 

 

 

 

(PRV) OR COMBINATION

PREVENTER IF REQUIRED)

 

 

EXPANSION TANK

 

PRV AND RELIEF VALVE

 

 

 

 

 

 

 

 

(DIAPHRAGM TYPE)

 

NOTE: Cold return water temperature (Sustained temperatures below 140 degrees Fahrenheit)

 

(SIZED FOR TOTAL

 

 

 

will lead to condensation or moisture in the firebox. This moisture can lead to creosote

 

SYSTEM VOLUME)

 

 

 

formation. To help minimize moisture and creosote, it is strongly recommended that some

 

 

 

 

 

 

 

 

method of temperature balance is incorporated into the return system.

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Contents Bio-Flow BH60 Pellet Boiler Installation & Operating ManualPage BH60 Parts Table of Contents Bulk Storage Hopper OptionsPreparation For Installation InstallationBoiler Kit Materials Refer to Minimum non-combustible floor protection area Minimum Clearances To Combustible Materials Requirements for Terminating the Venting VentingVent Pipe VentingVenting Into An Existing Chimney Ventingti gVenting Installation Outside Air Negative Pressure and Electrical Power FailureDomestic HOT Water Zone Installation-PlumbingExtremely Important That this Boiler be Existing Controls and Safety Devices areBoiler Associated Piping and Controls That should Example of Piping in Series with AN Existing Operational Boiler Existing BoilerInstallingInstallationDuct/Air-PlumbingConditioning Dipswitch #6 must be on Example of a Typical Forced HOT AIR Heating System Installation With a Hot Air System R1 Relay SpliceR2 Relay Installation With a Hot Air System fan only capableOverheat Safety Zone With a 2-wire hot air systemBlue Violet Connection with a wireless thermostatDraft Draft Test ProcedureLow Draft Adjustment Pot High altitude kit #1-00-232059 TestExplanation and Importance of the OverHeat Safety Zone Status light error messagesOperation Control Board Operation Pellet Boiler Outdoor Air Reset Operation Clean Burnpot with scraper Turn Mode Selector to OFFMAX. Temp Flip the Igniter Switch up into the Auto positionType of Fuel Lighting a Fire ManuallyOperation Fines area Feeder cover Fig MaintenanceCleanout cover Burnp otAsh Removal Inner Refractory LiningOpen The Firebox Door Firebox Baffle Removal CleaningBoiler Must be OFF at the circuit breaker, Combustion Blower CleaningTo Normal Heating Demand Special Insructions/ Power FailureHelpful Hints TroubleshootingFuel BTU Input Range= 0, and 9350 to 60,000 SpecificationsElectrical VAC 60 Hz Plug DiagramPIN ECO-CHOICE Limited Warranty WarrantyEFE Testing LabelBh105 Bh60 Stocked #11 Feeder Assembly Page Quick Reference Auto-Light Signature of Boxer