Burnham V8 Series manual Do not install burner without gasket, Steam Boilers Only

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NOTICE

When securing burner swing door make sure door is drawn-in equally on both sides.

Step 3. Use a hand wrench to tighten door hardware and always start with the right side flange nut first (see figure 11B). Use an alternating tightening method from right side flange nut

to left side flange bolt to tighten door equally until sealed without applying excessive torque. Never tighten left side flange bolt first or tighten either piece of hardware 100% without using the alternating tightening method described above.

5. Place oil burner gasket on burner and align holes.

CAUTION

Do not install burner without gasket.

6.Insert oil burner into the opening of the burner swing door. Align holes and install four (4) 5/16” - 18 x ¾” long cap screws. Level burner and fully tighten all four (4) screws.

7.Install oil nozzle in burner, inspect electrodes and head setting.

DANGER

The burner does not have an oil noz z le installed. The proper oil noz z le, supplied loose, must be installed in the noz z le adaptor. Do not operate burner without the proper oil noz z le installed in the burner.

a.Select the proper oil nozzle for the installation. Two (2) oil nozzles are supplied loose with each knockdown V83 - V86 boiler. Either nozzle may be used with water boilers. Steam boilers must use the lower input nozzle. The lower input nozzle will provide greater boiler efficiency and for steam boilers, reduce boiler corrosion. However, boiler output will be reduced. Refer to Table 1B for ratings. The nozzle input is stamped on the hex flat of the nozzle.

CAUTION

Steam boilers must only be operated at the lower input. Increasing the firing rate above this input will result in accelerated boiler corrosion and will void the warranty provided with the boiler.

b.Loosen burner cover knobs and remove cover.

c.Loosen two (2) igniter latching screws, rotate tabs and swing open igniter about hinge.

d.Loosen knurled nut and disconnect copper connector tube.

e.Remove nozzle line electrode assembly.

f.Remove Beckett MD(V1) or MB(L1) Head.

g.Remove plug from nozzle adapter and install the proper nozzle. Refer to Table 6 for proper nozzle. The nozzle must be securely installed to assure leak free joints between the nozzle and adapter. When installing the nozzle, be careful not to bump or move the burner electrodes.

h.Inspect and measure burner electrodes. Refer to Figure 27A for the proper electrode setting. Readjust electrode setting to the proper dimensions if necessary.

i.Reinstall Beckett MD(V1) or MB(L1) Head.

j.Reinstall nozzle line electrode assembly.

k.Connect copper connector tube.

l.Inspect Beckett head setting on left side of burner by insuring the blue line MD(V1) or the line on the label MB(L1) are aligned, readjust if necessary.

m.Tighten knurled nut.

n.Swing igniter closed, rotate tabs and tighten two

(2) igniter screws.

o.Replace burner cover and tighten burner cover knobs.

K.INSTALL CARLIN 102CRD OIL BURNER. (See Figure 7).

Follow instructions in Paragraph J, Steps 1 through 6.

7.Install oil nozzle in burner, inspect electrodes and head setting.

DANGER

The burner does not have an oil noz z le installed. The proper oil noz z le, supplied loose, must be installed in the noz z le adaptor. Do not operate burner without the proper oil noz z le installed in the burner.

CAUTION

Steam boilers must only be operated at the lower input. Increasing the firing rate above this input will result in accelerated boiler corrosion and will void the warranty provided with the boiler.

Steam Boilers Only

Knockdown V87 - V89 boilers are provided with one nozzle, installed in the burner, that provides the same firing rate as the water boiler of the same size.

a.Installation/Removal of Drawer Assembly

i.Loosen screws, rotate latches and swing open the transformer.

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Contents V8 Series Important Information Read Carefully USA BoilersPage Table of Contents Dimensional Data see Figures 1A Thru 1D V82 thru V89 Water Boiler without Tankless Heater V83 thru V89 Water Boiler with Front Tankless Heater V83 thru V89 Water Boiler with Rear Tankless Heater V83 thru V89 Steam Boiler with or without Tankless Heater Section I PRE-INSTALLATION Page Removal of Bare Boiler from Skid Section II Knockdown Boiler AssemblyDo not allow any flueway blockage by gasket Boiler Tapping Locations and Usage Knockdown Boilers Only Knockdown Boiler Jacket Assembly Install Boiler JACKET. See FigureOil Burner Installation Beckett Burner Shown Install Beckett OIL BURNER. See FigureInstall Carlin 102CRD OIL BURNER. See Figure Do not install burner without gasketSteam Boilers Only Combustion Head Adjustment Water Boilers OnlyInstall Carlin Elite EZ OIL BURNER. See Figure Installation/Removal of Drawer Assembly Nozzle Replacement Install probe type Low Water Cut-Off Lwco if so equipped Float-Type Low Water Cut-Off Pressure Limit Installation Aquastat bulb must be fully inserted into the wellInstall Trim and Controls with Carlin 102CRD Burner Install Trim and Controls with Riello Burner Install Trim and Controls with Carlin Elite EZ BurnerBurners Supplied by Burnham utilize Page Section III Packaged Boiler Assembly Remove CrateRemove Boiler from Skid Do not drop boiler. Do not bump boiler jacket against floorPage Page Steam or Water Boilers Install Safety or Relief Valve in Tapping M Inspect Nozzle and ElectrodesSection IV Water Boiler Piping and Trim Evaluate the Existing Water SystemPage Recommended Water Piping for Circulator Zoned Heating System Page Page Section V Steam Boiler Piping and Trim Evaluate the Existing Steam SystemPage Section VI Tankless and Indirect Water Heater Piping GPM Alliance Water Heater Piping with V8 Boiler Connect Alliance Indirect Water Heater Piping as shown in BGeneral Venting Guidelines Section VII Venting and AIR Intake PipingDo not exceed maximum allowable air intake length Recommended Vent Pipe Arrangement and Chimney Requirements Seal all external joints with weatherproof caulk Section Viii Electrical GeneralBoiler Sequence of Operation with Probe Lwco Page Page Jumper Page Page Boiler Sequence of Operation with Float Lwco Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Section IX OIL Piping Single Pipe OIL LinesTWO Pipe OIL Lines SINGLE-STAGE Units 3450 RPM TWO Pipe SystemsSection X System START-UP Always Inspect Installation Before Starting BurnerFill Heating System with Water Adjust OIL Burner Before Starting Beckett BurnersCarlin 102CRD Burners Carlin Elite EZ BurnersRiello Burners Adjust OIL Burner While OPERATING. flame presentStart OIL Burner L1 and V1 Head Electrode Check for Clean CUT OFF of Burner Test ControlsCAD Cell Resistance When Sensing Flame Aquastat Switching Action Within L8124C Control Jumper must be removed after this checkAquastat Switching Action Within L8148A Controls Avoid Breathing Fiber Particulates and Dust Section XI Maintenance and Service Instructions Maintenance of LOW Water CUT- OFF DevicesPage Frequent Water Addition Gal/Month V83 V85 V87 V89 V84 V86 V88 14½Page Section XII Boiler Cleaning Clean the Flueways See FigureClean TOP of Boiler Sections if cleaning from the top Clean the Combustion ChamberCleaning of Boiler Flueways Combustion Section Xiii Trouble ShootingOIL Primary Control Section XIV Repair Parts Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly 1BBJacket Assembly Page V83 Thru V89 Steam Boilers Trim and Controls V83 Thru V89 Steam Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls Beckett AFG Burner Beckett OIL Burner Part NOS. for V8 Series Boilers Beckett OIL Burner Part NOS. for V8 Series Boilers Carlin OIL Burner Part Numbers for V8 Series Boilers Burner Specifications XV. LOW Water CUT OFF Lwco WhenService Record Limited Warranty For Residential Cast Iron Steam Boilers

V8 Series specifications

The Burnham V8 Series is a prestigious line of oil-fired boilers renowned for their efficiency, reliability, and advanced design features. Tailored for residential and light commercial applications, this series exemplifies the perfect blend of tradition and modern technology, ensuring long-term performance and comfort for users.

One of the hallmark features of the Burnham V8 Series is its exceptional cast iron construction, which provides durability and superior heat retention. This robust design allows for an extended lifespan while ensuring that the boiler can withstand the rigors of daily use. The cast iron sections are engineered to facilitate optimal heat transfer and efficiency.

The V8 Series boasts an impressive fuel efficiency rating, often exceeding 85%. This high efficiency is achieved through a combination of advanced combustion technology and the boiler's thoughtful design, which minimizes heat loss. Users benefit not only from lower energy bills but also from a reduced environmental footprint, making the Burnham V8 Series a sustainable choice for heating solutions.

In terms of technology, the Burnham V8 Series features a standing pilot ignition system or an optional intermittent ignition device that enhances safety and efficiency. The advanced burner design allows for smooth operation and excellent fuel utilization, further contributing to the overall economy of the system.

Another notable characteristic is the versatility of the Burnham V8 Series. It can be easily adapted to work with various heating systems, including hot water heating applications. Its compatibility with different fuels, such as natural gas or oil, gives users the flexibility to choose the best energy source for their needs, providing longevity and value.

The installation process is made straightforward with ample connectivity options for plumbing and flue. Its compact design enables easier placement within homes or commercial spaces without compromising performance. Furthermore, the boiler is backed by extensive warranties, ensuring peace of mind for homeowners and businesses alike.

In conclusion, the Burnham V8 Series stands out as a reliable and efficient heating solution, blending robust construction with advanced technology. Its commitment to performance, versatility, and efficiency makes it an excellent choice for meeting the heating demands of various applications while promoting environmental responsibility. Whether for a single-family home or a light commercial building, the Burnham V8 Series remains a trusted leader in the industry.
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