Burnham V8 Series manual Float-Type Low Water Cut-Off Pressure Limit Installation

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Figure 8: Float-Type Low Water Cut-Off and

Pressure Limit Installation

Figure 9: Pressure Limit Installation for Probe

LWCO Equipped Boilers

NOTICE

L404A Pressure Limits contain mercury in a sealed tube. Do not place limit in the trash at the end of its useful life.

If this limit is replacing a limit that contains mercury in a sealed tube, do not place your old limit in the trash.

Contact your local waste management authority for instructions regarding recycling and the proper disposal of this limit, or of an old limit containing mercury in a sealed tube.

If you have questions, call Honeywell Inc. at

1-800-468-1502.

e.An L404F pressure limit does not require leveling.

7.On units with a heater opening, install the aquastat controller well in the ½" NPT or ¾” NPT tapping in tankless heater plate or cover plate. Slip the bulb of the aquastat into the well and secure the control in place with the set screw.

WARNING

Aquastat bulb must be fully inserted into the well.

8.Connect the field wiring to the pressure limit, the LWCO, the R8239A Control Center/J-box and the burner J-box or burner disconnect J-box.

If equipped with tankless heater, connect field wiring from the aquastat control to the R8239A Control Center transformer terminals or oil burner primary control's "T-T" terminals.

Make the wiring connections as shown in Figures 19, 20 and 21.

NOTE:

The R7184P Primary Control has pre-installed "T-T" jumper resistor. To activate "T-T" terminals, "T-T" jumper must be removed. To remove, use side cutting pliers to cut jumper (see Figure 28).

Do not remove (cut) "T-T" jumper unless wiring diagram indicates a direct connection from thermostat and/or tankless heater aquastat control to the oil burner primary control's "T-T" terminals.

Refer to Paragraph S for details on use of burner disconnect junction box provided with all knockdown boiler builds.

O.INSTALL TRIM AND CONTROLS WITH BECKETT BURNER. - Water Boilers Only (See Figures 1A, 1B, 1C and 5).

1.Thread ½” NPT pipe plugs into gauge glass tappings in the upper right side of front section.

2.Thread ¾” NPT pipe plug in probe low water cut off tapping (just left of gauge glass tappings).

3.Thread combination pressure/temperature gauge into ¼” NPT tapping. Tighten with wrench applied to the square shank of the gauge.

CAUTION

Do not apply pressure to the gauge case - this may result in inaccurate readings.

4.Screw drain valve into ¾" NPT side outlet of the 1½” NPT x 90° elbow (note - lower front section tapping “G” is used for standard return on water boilers).

5.If circulator (not supplied with boiler) is to be mounted directly to 1½" NPT boiler return tapping "G", use the piping arrangements outlined in steps a. thru e. as follows: (see Figures 13A, 13B and 13C)

a.Thread 1½” NPT x 3” long nipple and 1½”

NPT x 90° elbow with ¾" NPT side outlet into the return tapping and tighten with a pipe wrench.

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Contents V8 Series Important Information Read Carefully USA BoilersPage Table of Contents Dimensional Data see Figures 1A Thru 1D V82 thru V89 Water Boiler without Tankless Heater V83 thru V89 Water Boiler with Front Tankless Heater V83 thru V89 Water Boiler with Rear Tankless Heater V83 thru V89 Steam Boiler with or without Tankless Heater Section I PRE-INSTALLATION Page Removal of Bare Boiler from Skid Section II Knockdown Boiler AssemblyDo not allow any flueway blockage by gasket Boiler Tapping Locations and Usage Knockdown Boilers Only Knockdown Boiler Jacket Assembly Install Boiler JACKET. See FigureOil Burner Installation Beckett Burner Shown Install Beckett OIL BURNER. See FigureInstall Carlin 102CRD OIL BURNER. See Figure Do not install burner without gasketSteam Boilers Only Combustion Head Adjustment Water Boilers OnlyInstall Carlin Elite EZ OIL BURNER. See Figure Installation/Removal of Drawer Assembly Nozzle Replacement Install probe type Low Water Cut-Off Lwco if so equipped Float-Type Low Water Cut-Off Pressure Limit Installation Aquastat bulb must be fully inserted into the wellInstall Trim and Controls with Carlin 102CRD Burner Install Trim and Controls with Riello Burner Install Trim and Controls with Carlin Elite EZ BurnerBurners Supplied by Burnham utilize Page Remove Boiler from Skid Section III Packaged Boiler AssemblyRemove Crate Do not drop boiler. Do not bump boiler jacket against floorPage Page Steam or Water Boilers Install Safety or Relief Valve in Tapping M Inspect Nozzle and ElectrodesSection IV Water Boiler Piping and Trim Evaluate the Existing Water SystemPage Recommended Water Piping for Circulator Zoned Heating System Page Page Section V Steam Boiler Piping and Trim Evaluate the Existing Steam SystemPage Section VI Tankless and Indirect Water Heater Piping GPM Alliance Water Heater Piping with V8 Boiler Connect Alliance Indirect Water Heater Piping as shown in BGeneral Venting Guidelines Section VII Venting and AIR Intake PipingDo not exceed maximum allowable air intake length Recommended Vent Pipe Arrangement and Chimney Requirements Seal all external joints with weatherproof caulk Section Viii Electrical GeneralBoiler Sequence of Operation with Probe Lwco Page Page Jumper Page Page Boiler Sequence of Operation with Float Lwco Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Section IX OIL Piping Single Pipe OIL LinesTWO Pipe OIL Lines SINGLE-STAGE Units 3450 RPM TWO Pipe SystemsSection X System START-UP Always Inspect Installation Before Starting BurnerFill Heating System with Water Carlin 102CRD Burners Adjust OIL Burner Before StartingBeckett Burners Carlin Elite EZ BurnersRiello Burners Adjust OIL Burner While OPERATING. flame presentStart OIL Burner L1 and V1 Head Electrode Check for Clean CUT OFF of Burner Test ControlsCAD Cell Resistance When Sensing Flame Aquastat Switching Action Within L8124C Control Jumper must be removed after this checkAquastat Switching Action Within L8148A Controls Avoid Breathing Fiber Particulates and Dust Section XI Maintenance and Service Instructions Maintenance of LOW Water CUT- OFF DevicesPage Frequent Water Addition Gal/Month V83 V85 V87 V89 V84 V86 V88 14½Page Clean TOP of Boiler Sections if cleaning from the top Section XII Boiler CleaningClean the Flueways See Figure Clean the Combustion ChamberCleaning of Boiler Flueways Combustion Section Xiii Trouble ShootingOIL Primary Control Section XIV Repair Parts Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly 1BBJacket Assembly Page V83 Thru V89 Steam Boilers Trim and Controls V83 Thru V89 Steam Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls Beckett AFG Burner Beckett OIL Burner Part NOS. for V8 Series Boilers Beckett OIL Burner Part NOS. for V8 Series Boilers Carlin OIL Burner Part Numbers for V8 Series Boilers Burner Specifications XV. LOW Water CUT OFF Lwco WhenService Record Limited Warranty For Residential Cast Iron Steam Boilers