Burnham
V8 Series
manual
Troubleshooting
Specs
Install
Section XIV Repair Parts
Warranty
Bare Boiler Assembly
Combustion Head Adjustment
Section XII Boiler Cleaning
Nozzle Replacement
Service Record
Page 49
Figure 20A: Wiring Diagram, Steam, McDonnell & Miller
PS-801
Probe LWCO for Carlin Burners
49
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Image 49
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Contents
V8 Series
USA Boilers
Important Information Read Carefully
Page
Table of Contents
Dimensional Data see Figures 1A Thru 1D
V82 thru V89 Water Boiler without Tankless Heater
V83 thru V89 Water Boiler with Front Tankless Heater
V83 thru V89 Water Boiler with Rear Tankless Heater
V83 thru V89 Steam Boiler with or without Tankless Heater
Section I PRE-INSTALLATION
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Removal of Bare Boiler from Skid
Section II Knockdown Boiler Assembly
Do not allow any flueway blockage by gasket
Boiler Tapping Locations and Usage Knockdown Boilers Only
Install Boiler JACKET. See Figure
Knockdown Boiler Jacket Assembly
Install Beckett OIL BURNER. See Figure
Oil Burner Installation Beckett Burner Shown
Install Carlin 102CRD OIL BURNER. See Figure
Do not install burner without gasket
Steam Boilers Only
Water Boilers Only
Combustion Head Adjustment
Install Carlin Elite EZ OIL BURNER. See Figure
Installation/Removal of Drawer Assembly
Nozzle Replacement
Install probe type Low Water Cut-Off Lwco if so equipped
Aquastat bulb must be fully inserted into the well
Float-Type Low Water Cut-Off Pressure Limit Installation
Install Trim and Controls with Carlin 102CRD Burner
Install Trim and Controls with Riello Burner
Install Trim and Controls with Carlin Elite EZ Burner
Burners Supplied by Burnham utilize
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Remove Crate
Section III Packaged Boiler Assembly
Remove Boiler from Skid
Do not drop boiler. Do not bump boiler jacket against floor
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Steam or Water Boilers
Inspect Nozzle and Electrodes
Install Safety or Relief Valve in Tapping M
Evaluate the Existing Water System
Section IV Water Boiler Piping and Trim
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Recommended Water Piping for Circulator Zoned Heating System
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Evaluate the Existing Steam System
Section V Steam Boiler Piping and Trim
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Section VI Tankless and Indirect Water Heater Piping
GPM
Connect Alliance Indirect Water Heater Piping as shown in B
Alliance Water Heater Piping with V8 Boiler
General Venting Guidelines
Section VII Venting and AIR Intake Piping
Do not exceed maximum allowable air intake length
Recommended Vent Pipe Arrangement and Chimney Requirements
Seal all external joints with weatherproof caulk
General
Section Viii Electrical
Boiler Sequence of Operation with Probe Lwco
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Jumper
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Boiler Sequence of Operation with Float Lwco
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Boiler Sequence of Operation
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Boiler Sequence of Operation
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Boiler Sequence of Operation
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Single Pipe OIL Lines
Section IX OIL Piping
SINGLE-STAGE Units 3450 RPM TWO Pipe Systems
TWO Pipe OIL Lines
Section X System START-UP
Always Inspect Installation Before Starting Burner
Fill Heating System with Water
Beckett Burners
Adjust OIL Burner Before Starting
Carlin 102CRD Burners
Carlin Elite EZ Burners
Riello Burners
Adjust OIL Burner While OPERATING. flame present
Start OIL Burner
L1 and V1 Head Electrode
Test Controls
Check for Clean CUT OFF of Burner
CAD Cell Resistance When Sensing Flame
Jumper must be removed after this check
Aquastat Switching Action Within L8124C Control
Aquastat Switching Action Within L8148A Controls
Avoid Breathing Fiber Particulates and Dust
Maintenance of LOW Water CUT- OFF Devices
Section XI Maintenance and Service Instructions
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Gal/Month V83 V85 V87 V89 V84 V86 V88 14½
Frequent Water Addition
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Clean the Flueways See Figure
Section XII Boiler Cleaning
Clean TOP of Boiler Sections if cleaning from the top
Clean the Combustion Chamber
Cleaning of Boiler Flueways
Combustion
Section Xiii Trouble Shooting
OIL Primary Control
Section XIV Repair Parts
Bare Boiler Assembly
Bare Boiler Assembly
Bare Boiler Assembly
1BB
Bare Boiler Assembly
Jacket Assembly
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V83 Thru V89 Steam Boilers Trim and Controls
V83 Thru V89 Steam Boilers Trim and Controls
V82 Thru V89 Water Boilers Trim and Controls
V82 Thru V89 Water Boilers Trim and Controls
Beckett AFG Burner
Beckett OIL Burner Part NOS. for V8 Series Boilers
Beckett OIL Burner Part NOS. for V8 Series Boilers
Carlin OIL Burner Part Numbers for V8 Series Boilers
Burner Specifications
When
XV. LOW Water CUT OFF Lwco
Service Record
Limited Warranty
For Residential Cast Iron Steam Boilers
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