Burnham V8 Series manual Oil Burner Installation Beckett Burner Shown

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Figure 7: Oil Burner Installation (Beckett Burner Shown)

6.Install jacket top panel. (See Figure 6, Item 2F). Place jacket top panel on boiler and secure to front, rear and left side panels with #8 x ½” long sheet metal screws.

7.Install jacket right side access panel. (See Figure 6, Item 2G). Align right side panel mounting holes with front and rear panel holes. Secure with #8 x ½” long sheet metal screws.

8.Attach the labels shipped in the instruction envelope as follows:

a.Locate both the Rating Label and Combination Warning Label (P/N 8142803). Remove paper backing from the labels and apply to the jacket top panel in approximate locations shown in (Figure 6, Item 2F).

b.On steam boilers only; locate Lowest Permissible Water Level Plate (Form No. 1204 shipped in Steam Trim Carton). Align plate with two 1/8" diameter holes located near the front edge; in line with the lower sight glass tapping, of the jacket right side access panel. Attach plate with two (2) #8 x 1/2" long sheet metal screws. (See Figure 6, Item 2G).

J.INSTALL BECKETT OIL BURNER. (See Figure 7).

1.Check target wall and combustion chamber blanket. If any damage or movement occurred during shipment, replace as needed.

2.Locate burner swing door and hinge assembly removed in Paragraph I, No. 1. Check the burner swing door insulation and rope gasket for damage and adhesion. If damaged, replace insulation or gasket. If insulation or gasket is loose, reattach to swing door with RTV 732 or 736 silicone caulk.

3.Install burner swing door in reverse order from Paragraph I, No. 1.

4.Use the following procedure to properly close and secure the burner swing door after it has been removed and re-installed for Field Assembly (Knockdown Boiler) or opened for inspection, cleaning or field service (refer to Figures 11A and 11B):

Step 1. Lift the door up unto the built-in cast ramp/ door rest (protruding from the bottom of the front section casting - see Figure 11A), while rotating the articulated hinge and door to the right and engaging the slot (on right side of door) unto the 5/16" stud protruding from the front section.

Step 2. Use one hand to help hold door in position by applying pressure directly to the door while re-installing the securing hardware with your opposite hand. Always install right side latching hardware (5/16" flange nut and flat washer) first, then install left side hinge hardware (5/16" x 3-1/2" lg. hex head flange bolt) second. Apply additional pressure while hand tightening the hardware as far as possible,

then release the pressure.

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Contents V8 Series USA Boilers Important Information Read CarefullyPage Table of Contents Dimensional Data see Figures 1A Thru 1D V82 thru V89 Water Boiler without Tankless Heater V83 thru V89 Water Boiler with Front Tankless Heater V83 thru V89 Water Boiler with Rear Tankless Heater V83 thru V89 Steam Boiler with or without Tankless Heater Section I PRE-INSTALLATION Page Section II Knockdown Boiler Assembly Removal of Bare Boiler from SkidDo not allow any flueway blockage by gasket Boiler Tapping Locations and Usage Knockdown Boilers Only Install Boiler JACKET. See Figure Knockdown Boiler Jacket AssemblyInstall Beckett OIL BURNER. See Figure Oil Burner Installation Beckett Burner ShownDo not install burner without gasket Install Carlin 102CRD OIL BURNER. See FigureSteam Boilers Only Water Boilers Only Combustion Head AdjustmentInstall Carlin Elite EZ OIL BURNER. See Figure Installation/Removal of Drawer Assembly Nozzle Replacement Install probe type Low Water Cut-Off Lwco if so equipped Aquastat bulb must be fully inserted into the well Float-Type Low Water Cut-Off Pressure Limit InstallationInstall Trim and Controls with Carlin 102CRD Burner Install Trim and Controls with Carlin Elite EZ Burner Install Trim and Controls with Riello BurnerBurners Supplied by Burnham utilize Page Do not drop boiler. Do not bump boiler jacket against floor Section III Packaged Boiler AssemblyRemove Crate Remove Boiler from SkidPage Page Steam or Water Boilers Inspect Nozzle and Electrodes Install Safety or Relief Valve in Tapping MEvaluate the Existing Water System Section IV Water Boiler Piping and TrimPage Recommended Water Piping for Circulator Zoned Heating System Page Page Evaluate the Existing Steam System Section V Steam Boiler Piping and TrimPage Section VI Tankless and Indirect Water Heater Piping GPM Connect Alliance Indirect Water Heater Piping as shown in B Alliance Water Heater Piping with V8 BoilerSection VII Venting and AIR Intake Piping General Venting GuidelinesDo not exceed maximum allowable air intake length Recommended Vent Pipe Arrangement and Chimney Requirements Seal all external joints with weatherproof caulk General Section Viii ElectricalBoiler Sequence of Operation with Probe Lwco Page Page Jumper Page Page Boiler Sequence of Operation with Float Lwco Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Single Pipe OIL Lines Section IX OIL PipingSINGLE-STAGE Units 3450 RPM TWO Pipe Systems TWO Pipe OIL LinesAlways Inspect Installation Before Starting Burner Section X System START-UPFill Heating System with Water Carlin Elite EZ Burners Adjust OIL Burner Before StartingBeckett Burners Carlin 102CRD BurnersAdjust OIL Burner While OPERATING. flame present Riello BurnersStart OIL Burner L1 and V1 Head Electrode Test Controls Check for Clean CUT OFF of BurnerCAD Cell Resistance When Sensing Flame Jumper must be removed after this check Aquastat Switching Action Within L8124C ControlAquastat Switching Action Within L8148A Controls Avoid Breathing Fiber Particulates and Dust Maintenance of LOW Water CUT- OFF Devices Section XI Maintenance and Service InstructionsPage Gal/Month V83 V85 V87 V89 V84 V86 V88 14½ Frequent Water AdditionPage Clean the Combustion Chamber Section XII Boiler CleaningClean the Flueways See Figure Clean TOP of Boiler Sections if cleaning from the topCleaning of Boiler Flueways Section Xiii Trouble Shooting CombustionOIL Primary Control Section XIV Repair Parts Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly 1BB Bare Boiler AssemblyJacket Assembly Page V83 Thru V89 Steam Boilers Trim and Controls V83 Thru V89 Steam Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls Beckett AFG Burner Beckett OIL Burner Part NOS. for V8 Series Boilers Beckett OIL Burner Part NOS. for V8 Series Boilers Carlin OIL Burner Part Numbers for V8 Series Boilers Burner Specifications When XV. LOW Water CUT OFF LwcoService Record Limited Warranty For Residential Cast Iron Steam Boilers

V8 Series specifications

The Burnham V8 Series is a prestigious line of oil-fired boilers renowned for their efficiency, reliability, and advanced design features. Tailored for residential and light commercial applications, this series exemplifies the perfect blend of tradition and modern technology, ensuring long-term performance and comfort for users.

One of the hallmark features of the Burnham V8 Series is its exceptional cast iron construction, which provides durability and superior heat retention. This robust design allows for an extended lifespan while ensuring that the boiler can withstand the rigors of daily use. The cast iron sections are engineered to facilitate optimal heat transfer and efficiency.

The V8 Series boasts an impressive fuel efficiency rating, often exceeding 85%. This high efficiency is achieved through a combination of advanced combustion technology and the boiler's thoughtful design, which minimizes heat loss. Users benefit not only from lower energy bills but also from a reduced environmental footprint, making the Burnham V8 Series a sustainable choice for heating solutions.

In terms of technology, the Burnham V8 Series features a standing pilot ignition system or an optional intermittent ignition device that enhances safety and efficiency. The advanced burner design allows for smooth operation and excellent fuel utilization, further contributing to the overall economy of the system.

Another notable characteristic is the versatility of the Burnham V8 Series. It can be easily adapted to work with various heating systems, including hot water heating applications. Its compatibility with different fuels, such as natural gas or oil, gives users the flexibility to choose the best energy source for their needs, providing longevity and value.

The installation process is made straightforward with ample connectivity options for plumbing and flue. Its compact design enables easier placement within homes or commercial spaces without compromising performance. Furthermore, the boiler is backed by extensive warranties, ensuring peace of mind for homeowners and businesses alike.

In conclusion, the Burnham V8 Series stands out as a reliable and efficient heating solution, blending robust construction with advanced technology. Its commitment to performance, versatility, and efficiency makes it an excellent choice for meeting the heating demands of various applications while promoting environmental responsibility. Whether for a single-family home or a light commercial building, the Burnham V8 Series remains a trusted leader in the industry.
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