Burnham V8 Series manual Install Trim and Controls with Carlin Elite EZ Burner

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Q.INSTALL TRIM AND CONTROLS WITH CARLIN ELITE EZ BURNER.

Follow instructions in Paragraph N, Steps 1 through 7. Steam Boilers Only (see Figures 1D and 5).

8.Connect Field Wiring

a.Steam Boiler with Hydrolevel CG450 LWCO, Carlin Burner.

Connect the field wiring to the pressure limit, the LWCO, R8239C Control Center and the burner disconnect J-box or directly to burner J-box on burners less disconnect harness (power cord).

If equipped with tankless heater, connect field wiring from the aquastat control to the R8239C Control Center’s “R-G” terminals. Make the wiring connections as shown in Figure 19.

b.Steam Boiler with McDonnell & Miller PS-801 or McDonnell & Miller 67 LWCO, Carlin Burner.

Connect the field wiring to the pressure limit, the R8239C Control Center, the LWCO and the burner disconnect J-box. If equipped with tankless heater, connect field wiring from the aquastat control to the oil burner primary control’s “T-T” Terminals. Make the wiring connections as shown in Figures 20 and 21.

c.Refer to Paragraph S for details on use of burner disconnect junction box provided with all knockdown boiler builds.

Water boilers Only (see Figures 1A, 1B, 1C and 5). Follow instructions in Paragraph O, Steps 1 through 7.

9.Connect Field Wiring

a.Water boilers without tankless heater and with front tankless heater. Connect the field wiring from the circulator to the aquastat control and from the control to the burner disconnect J-box or directly to oil burner primary control on burners less disconnect harness (power cord). Make the wiring connections as shown on Figures 22 and 23A.

b.Water boilers with rear tankless heater. Connect the field wiring from a standard junction box or burner disconnect J-box to the circulator, aquastat control and burner. Make the wiring connections as shown on Figure 23B.

c.Refer to Paragraph S for details on use of burner disconnect junction box provided with all knockdown boiler builds.

R.INSTALL TRIM AND CONTROLS WITH RIELLO BURNER.

Follow instructions in Paragraph N, Steps 1 through 7. Steam Boilers Only (see Figures 1D and 5).

8.Connect Field Wiring

a.Steam boiler with Hydrolevel CG450 or McDonnell & Miller 67 LWCO, Riello Burner.

Connect the field wiring to the pressure limit, the LWCO, R8239C Control Center and the burner disconnect J-box or directly to oil burner primary control on burners less disconnect harness (power cord). If equipped with tankless heater, connect field wiring from the aquastat control to the R8239C Control Center’s “R-G” terminals. Make the wiring connections as shown in Figures 19 and 21.

b.Steam boiler with McDonnell & Miller PS-801 LWCO, Riello Burner.

Connect the filed wiring to the pressure limit, the R8239C Control Center, the LWCO and the burner J-box. If equipped with tankless heater, connect field wiring from the aquastat control to the R8239C Control Center’s “R-G” terminals. Make the wiring connections as shown in Figure 20.

c.Refer to Paragraph S for details on use of burner disconnect junction box provided with all knockdown boiler builds.

Water Boilers Only (see Figures 1A, 1B, 1C and 5). Follow instructions in Paragraph O, Steps 1 through 7. 9. Connect Field Wiring

a.Water boilers without tankless heater and with front tankless heater. Connect the field wiring from the circulator to the aquastat control and from the control to the burner disconnect J-box or directly to oil burner primary control on burners less disconnect harness (power cord). Make the wiring connections as shown on Figures 22 and 23A.

b.Water boilers with rear tankless heater. Connect the field wiring from a standard junction box or burner disconnect J-box to the circulator, aquastat control and burner. Make the wiring connections as shown on Figure 23B.

c.Refer to Paragraph S for details on use of burner disconnect junction box provided with all knockdown boiler builds.

S.BURNERS SUPPLIED BY BURNHAM utilize

aburner disconnect harness that is pre-wired into the burner junction box and primary control. Packed in the canopy carton is the mating burner disconnect junction assembly and mounting hardware for use with these burners.

If you are using a burner with the disconnect harness, complete the following assembly instructions for mounting the mating burner disconnect junction box, see Figure 10.

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Contents V8 Series Important Information Read Carefully USA BoilersPage Table of Contents Dimensional Data see Figures 1A Thru 1D V82 thru V89 Water Boiler without Tankless Heater V83 thru V89 Water Boiler with Front Tankless Heater V83 thru V89 Water Boiler with Rear Tankless Heater V83 thru V89 Steam Boiler with or without Tankless Heater Section I PRE-INSTALLATION Page Section II Knockdown Boiler Assembly Removal of Bare Boiler from SkidDo not allow any flueway blockage by gasket Boiler Tapping Locations and Usage Knockdown Boilers Only Knockdown Boiler Jacket Assembly Install Boiler JACKET. See FigureOil Burner Installation Beckett Burner Shown Install Beckett OIL BURNER. See FigureDo not install burner without gasket Install Carlin 102CRD OIL BURNER. See FigureSteam Boilers Only Combustion Head Adjustment Water Boilers OnlyInstall Carlin Elite EZ OIL BURNER. See Figure Installation/Removal of Drawer Assembly Nozzle Replacement Install probe type Low Water Cut-Off Lwco if so equipped Float-Type Low Water Cut-Off Pressure Limit Installation Aquastat bulb must be fully inserted into the wellInstall Trim and Controls with Carlin 102CRD Burner Install Trim and Controls with Carlin Elite EZ Burner Install Trim and Controls with Riello BurnerBurners Supplied by Burnham utilize Page Section III Packaged Boiler Assembly Remove CrateRemove Boiler from Skid Do not drop boiler. Do not bump boiler jacket against floorPage Page Steam or Water Boilers Install Safety or Relief Valve in Tapping M Inspect Nozzle and ElectrodesSection IV Water Boiler Piping and Trim Evaluate the Existing Water SystemPage Recommended Water Piping for Circulator Zoned Heating System Page Page Section V Steam Boiler Piping and Trim Evaluate the Existing Steam SystemPage Section VI Tankless and Indirect Water Heater Piping GPM Alliance Water Heater Piping with V8 Boiler Connect Alliance Indirect Water Heater Piping as shown in BSection VII Venting and AIR Intake Piping General Venting GuidelinesDo not exceed maximum allowable air intake length Recommended Vent Pipe Arrangement and Chimney Requirements Seal all external joints with weatherproof caulk Section Viii Electrical GeneralBoiler Sequence of Operation with Probe Lwco Page Page Jumper Page Page Boiler Sequence of Operation with Float Lwco Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Section IX OIL Piping Single Pipe OIL LinesTWO Pipe OIL Lines SINGLE-STAGE Units 3450 RPM TWO Pipe SystemsAlways Inspect Installation Before Starting Burner Section X System START-UPFill Heating System with Water Adjust OIL Burner Before Starting Beckett BurnersCarlin 102CRD Burners Carlin Elite EZ BurnersAdjust OIL Burner While OPERATING. flame present Riello BurnersStart OIL Burner L1 and V1 Head Electrode Check for Clean CUT OFF of Burner Test ControlsCAD Cell Resistance When Sensing Flame Aquastat Switching Action Within L8124C Control Jumper must be removed after this checkAquastat Switching Action Within L8148A Controls Avoid Breathing Fiber Particulates and Dust Section XI Maintenance and Service Instructions Maintenance of LOW Water CUT- OFF DevicesPage Frequent Water Addition Gal/Month V83 V85 V87 V89 V84 V86 V88 14½Page Section XII Boiler Cleaning Clean the Flueways See FigureClean TOP of Boiler Sections if cleaning from the top Clean the Combustion ChamberCleaning of Boiler Flueways Section Xiii Trouble Shooting CombustionOIL Primary Control Section XIV Repair Parts Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly 1BBJacket Assembly Page V83 Thru V89 Steam Boilers Trim and Controls V83 Thru V89 Steam Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls Beckett AFG Burner Beckett OIL Burner Part NOS. for V8 Series Boilers Beckett OIL Burner Part NOS. for V8 Series Boilers Carlin OIL Burner Part Numbers for V8 Series Boilers Burner Specifications XV. LOW Water CUT OFF Lwco WhenService Record Limited Warranty For Residential Cast Iron Steam Boilers
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