Burnham
V8 Series
manual
V83 thru V89 Water Boiler with Rear Tankless Heater
Troubleshooting
Specifications
Install
Section XIV Repair Parts
Warranty
Bare Boiler Assembly
Combustion Head Adjustment
Section XII Boiler Cleaning
Nozzle Replacement
Service Record
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Figure 1C: V83 thru V89 Water Boiler with Rear Tankless Heater
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Contents
V8 Series
Important Information Read Carefully
USA Boilers
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Table of Contents
Dimensional Data see Figures 1A Thru 1D
V82 thru V89 Water Boiler without Tankless Heater
V83 thru V89 Water Boiler with Front Tankless Heater
V83 thru V89 Water Boiler with Rear Tankless Heater
V83 thru V89 Steam Boiler with or without Tankless Heater
Section I PRE-INSTALLATION
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Do not allow any flueway blockage by gasket
Section II Knockdown Boiler Assembly
Removal of Bare Boiler from Skid
Boiler Tapping Locations and Usage Knockdown Boilers Only
Knockdown Boiler Jacket Assembly
Install Boiler JACKET. See Figure
Oil Burner Installation Beckett Burner Shown
Install Beckett OIL BURNER. See Figure
Steam Boilers Only
Do not install burner without gasket
Install Carlin 102CRD OIL BURNER. See Figure
Combustion Head Adjustment
Water Boilers Only
Install Carlin Elite EZ OIL BURNER. See Figure
Installation/Removal of Drawer Assembly
Nozzle Replacement
Install probe type Low Water Cut-Off Lwco if so equipped
Float-Type Low Water Cut-Off Pressure Limit Installation
Aquastat bulb must be fully inserted into the well
Install Trim and Controls with Carlin 102CRD Burner
Burners Supplied by Burnham utilize
Install Trim and Controls with Carlin Elite EZ Burner
Install Trim and Controls with Riello Burner
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Section III Packaged Boiler Assembly
Remove Crate
Remove Boiler from Skid
Do not drop boiler. Do not bump boiler jacket against floor
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Steam or Water Boilers
Install Safety or Relief Valve in Tapping M
Inspect Nozzle and Electrodes
Section IV Water Boiler Piping and Trim
Evaluate the Existing Water System
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Recommended Water Piping for Circulator Zoned Heating System
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Section V Steam Boiler Piping and Trim
Evaluate the Existing Steam System
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Section VI Tankless and Indirect Water Heater Piping
GPM
Alliance Water Heater Piping with V8 Boiler
Connect Alliance Indirect Water Heater Piping as shown in B
Do not exceed maximum allowable air intake length
Section VII Venting and AIR Intake Piping
General Venting Guidelines
Recommended Vent Pipe Arrangement and Chimney Requirements
Seal all external joints with weatherproof caulk
Section Viii Electrical
General
Boiler Sequence of Operation with Probe Lwco
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Jumper
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Boiler Sequence of Operation with Float Lwco
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Boiler Sequence of Operation
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Boiler Sequence of Operation
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Boiler Sequence of Operation
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Section IX OIL Piping
Single Pipe OIL Lines
TWO Pipe OIL Lines
SINGLE-STAGE Units 3450 RPM TWO Pipe Systems
Fill Heating System with Water
Always Inspect Installation Before Starting Burner
Section X System START-UP
Adjust OIL Burner Before Starting
Beckett Burners
Carlin 102CRD Burners
Carlin Elite EZ Burners
Start OIL Burner
Adjust OIL Burner While OPERATING. flame present
Riello Burners
L1 and V1 Head Electrode
Check for Clean CUT OFF of Burner
Test Controls
CAD Cell Resistance When Sensing Flame
Aquastat Switching Action Within L8124C Control
Jumper must be removed after this check
Aquastat Switching Action Within L8148A Controls
Avoid Breathing Fiber Particulates and Dust
Section XI Maintenance and Service Instructions
Maintenance of LOW Water CUT- OFF Devices
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Frequent Water Addition
Gal/Month V83 V85 V87 V89 V84 V86 V88 14½
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Section XII Boiler Cleaning
Clean the Flueways See Figure
Clean TOP of Boiler Sections if cleaning from the top
Clean the Combustion Chamber
Cleaning of Boiler Flueways
OIL Primary Control
Section Xiii Trouble Shooting
Combustion
Section XIV Repair Parts
Bare Boiler Assembly
Bare Boiler Assembly
Bare Boiler Assembly
Bare Boiler Assembly
1BB
Jacket Assembly
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V83 Thru V89 Steam Boilers Trim and Controls
V83 Thru V89 Steam Boilers Trim and Controls
V82 Thru V89 Water Boilers Trim and Controls
V82 Thru V89 Water Boilers Trim and Controls
Beckett AFG Burner
Beckett OIL Burner Part NOS. for V8 Series Boilers
Beckett OIL Burner Part NOS. for V8 Series Boilers
Carlin OIL Burner Part Numbers for V8 Series Boilers
Burner Specifications
XV. LOW Water CUT OFF Lwco
When
Service Record
Limited Warranty
For Residential Cast Iron Steam Boilers
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Contents