Burnham V8 Series manual

Page 25

1.Remove (2) #6 x 1/2" lg. machine screws and J-box cover from junction box.

2.Secure 2" x 4" junction box to jacket front panel with (2) #8 x 3/8" lg. sheet metal screws using pre- punched holes below tridicator or pressure gauge tapping.

3.Complete the ﬁeld wiring phase of Paragraphs N & O (Beckett), P (Carlin 102CRD), Q (Carlin Elite EZ) or R (Riello) Install end of harness from low water cut-off (LWCO), R8239A Control Center or Aquastat Control into appropriate knockout of burner disconnect junction box according to source, refer to Figures 1A thru 1D.

4.Use wire nuts to connect wires from control or power source to (3) pigtail wires connected to spade terminals on rear of power outlet receptacle. Make the connections as shown in appropriate wiring diagram based on boiler conﬁguration, refer to Figures 19 thru 23F.

5.Secure J-box cover to junction box with (2) #6 x ½" lg. machine screws.

6.Insert mating end of burner disconnect harness (power cord) into power outlet receptacle on J-box.

7.Install snap bushing into 7/16" diameter hole in upper right corner of burner enclosure back plate on all Beckett burners, see Figure 10. On certain builds, 18/2 wire from L4006A Aquastat Control mounted in rear heater will pass through this snap bushing and connect to "T-T" terminals on primary control, refer to Figures 20 and 21.

IMPORTANT: Remove (cut) jumper resistor on R7184P Primary Control to activate "T-T" terminals when making a direct connection from thermostat and/or tankless heater aquastat control.

Figure 10: Burner Disconnect Junction Box with Power Outlet Receptacle

(Mated to Burners with Disconnect Harness)

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Contents V8 Series USA Boilers Important Information Read CarefullyPage Table of Contents Dimensional Data see Figures 1A Thru 1D V82 thru V89 Water Boiler without Tankless Heater V83 thru V89 Water Boiler with Front Tankless Heater V83 thru V89 Water Boiler with Rear Tankless Heater V83 thru V89 Steam Boiler with or without Tankless Heater Section I PRE-INSTALLATION Page Removal of Bare Boiler from Skid Section II Knockdown Boiler AssemblyDo not allow any flueway blockage by gasket Boiler Tapping Locations and Usage Knockdown Boilers Only Install Boiler JACKET. See Figure Knockdown Boiler Jacket AssemblyInstall Beckett OIL BURNER. See Figure Oil Burner Installation Beckett Burner ShownInstall Carlin 102CRD OIL BURNER. See Figure Do not install burner without gasketSteam Boilers Only Water Boilers Only Combustion Head AdjustmentInstall Carlin Elite EZ OIL BURNER. See Figure Installation/Removal of Drawer Assembly Nozzle Replacement Install probe type Low Water Cut-Off Lwco if so equipped Aquastat bulb must be fully inserted into the well Float-Type Low Water Cut-Off Pressure Limit InstallationInstall Trim and Controls with Carlin 102CRD Burner Install Trim and Controls with Riello Burner Install Trim and Controls with Carlin Elite EZ BurnerBurners Supplied by Burnham utilize Page Remove Crate Section III Packaged Boiler AssemblyRemove Boiler from Skid Do not drop boiler. Do not bump boiler jacket against floorPage Page Steam or Water Boilers Inspect Nozzle and Electrodes Install Safety or Relief Valve in Tapping MEvaluate the Existing Water System Section IV Water Boiler Piping and TrimPage Recommended Water Piping for Circulator Zoned Heating System Page Page Evaluate the Existing Steam System Section V Steam Boiler Piping and TrimPage Section VI Tankless and Indirect Water Heater Piping GPM Connect Alliance Indirect Water Heater Piping as shown in B Alliance Water Heater Piping with V8 BoilerGeneral Venting Guidelines Section VII Venting and AIR Intake PipingDo not exceed maximum allowable air intake length Recommended Vent Pipe Arrangement and Chimney Requirements Seal all external joints with weatherproof caulk General Section Viii ElectricalBoiler Sequence of Operation with Probe Lwco Page Page Jumper Page Page Boiler Sequence of Operation with Float Lwco Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Single Pipe OIL Lines Section IX OIL PipingSINGLE-STAGE Units 3450 RPM TWO Pipe Systems TWO Pipe OIL LinesSection X System START-UP Always Inspect Installation Before Starting BurnerFill Heating System with Water Beckett Burners Adjust OIL Burner Before StartingCarlin 102CRD Burners Carlin Elite EZ BurnersRiello Burners Adjust OIL Burner While OPERATING. ﬂame presentStart OIL Burner L1 and V1 Head Electrode Test Controls Check for Clean CUT OFF of BurnerCAD Cell Resistance When Sensing Flame Jumper must be removed after this check Aquastat Switching Action Within L8124C ControlAquastat Switching Action Within L8148A Controls Avoid Breathing Fiber Particulates and Dust Maintenance of LOW Water CUT- OFF Devices Section XI Maintenance and Service InstructionsPage Gal/Month V83 V85 V87 V89 V84 V86 V88 14½ Frequent Water AdditionPage Clean the Flueways See Figure Section XII Boiler CleaningClean TOP of Boiler Sections if cleaning from the top Clean the Combustion ChamberCleaning of Boiler Flueways Combustion Section Xiii Trouble ShootingOIL Primary Control Section XIV Repair Parts Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly 1BB Bare Boiler AssemblyJacket Assembly Page V83 Thru V89 Steam Boilers Trim and Controls V83 Thru V89 Steam Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls Beckett AFG Burner Beckett OIL Burner Part NOS. for V8 Series Boilers Beckett OIL Burner Part NOS. for V8 Series Boilers Carlin OIL Burner Part Numbers for V8 Series Boilers Burner Specifications When XV. LOW Water CUT OFF LwcoService Record Limited Warranty For Residential Cast Iron Steam Boilers