Burnham V8 Series manual Bare Boiler Assembly

Page 83

Item

Description

 

Part No.

V82

V83

V84

V85

V86

V87

V88

V89

No.

 

 

 

 

 

 

 

 

 

 

 

 

 

1. BARE BOILER ASSEMBLY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Front Section (Non-Htr.), Machined Water

 

71728103

1

1

1

1

1

1

1

1

 

---(OR)---

 

 

 

 

 

 

 

 

 

 

 

 

71728104

---

1

1

1

1

1

1

1

1A

Front Section (Non-Htr.), Machined Steam

 

 

 

 

 

 

 

 

 

 

 

 

Front Heater Section, Machined Water

 

71728101

---

1

1

1

1

1

1

1

 

 

 

---(OR)---

 

 

 

 

 

 

 

 

 

 

 

 

71728102

---

1

1

1

1

1

1

1

 

Front Heater Section, Machined Steam

 

 

 

 

 

 

 

 

 

 

 

 

 

1B

Center Section

 

71728201

---

1

2

3

4

5

6

7

 

 

 

 

 

 

 

 

 

 

 

 

 

Back Section (Non-Htr.), Machined Water

 

71728302

1

1

1

1

1

1

1

1

 

---(OR)---

 

 

 

 

 

 

 

 

 

 

1C

Back Section (Non-Htr.), Machined Steam

 

71728303

---

1

1

1

1

1

1

1

 

---(OR)---

 

 

 

 

 

 

 

 

 

 

 

Heater Back Section, Machined

 

71728301

---

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

1D

5" Cast Iron Slip Nipple

 

7066003

1

2

3

4

5

6

7

8

 

 

 

 

 

 

 

 

 

 

 

 

1E

Slip Nipple, 22-B Steel

 

806600375

1

2

3

4

5

6

7

8

 

 

 

 

 

 

 

 

 

 

 

 

 

Tie Rod, 3/8"-16 x 7¾" Lg.

 

80861072

2

---

---

---

---

---

---

---

 

 

 

 

 

 

 

 

 

 

 

 

 

Tie Rod, 3/8"-16 x 12½" Lg.

 

80861010

---

2

---

---

---

---

---

---

 

 

 

 

 

 

 

 

 

 

 

 

 

Tie Rod, 3/8"-16 x 17¾" Lg.

 

80861032

---

---

2

---

---

---

---

---

 

 

 

 

 

 

 

 

 

 

 

 

1F

Tie Rod, 3/8"-16 x 23" Lg.

 

80861049

---

---

---

2

---

---

---

---

 

 

 

 

 

 

 

 

 

 

 

Tie Rod, 3/8"-16 x 27½" Lg.

 

80861014

---

---

---

---

2

---

---

---

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tie Rod, 3/8"-16 x 32¾" Lg.

 

80861035

---

---

---

---

---

2

---

---

 

 

 

 

 

 

 

 

 

 

 

 

 

Tie Rod, 3/8"-16 x 37¾" Lg.

 

80861105

---

---

---

---

---

---

2

---

 

 

 

 

 

 

 

 

 

 

 

 

 

Tie Rod, 3/8"-16 x 42¾" Lg.

 

80861106

---

---

---

---

---

---

---

2

 

 

 

 

 

 

 

 

 

 

 

 

1G

3/8" Flat Washer

 

80860600

4

4

4

4

4

4

4

4

 

 

 

 

 

 

 

 

 

 

 

 

1H

3/8" - 16 Hex Nut

 

80860423

4

4

4

4

4

4

4

4

 

 

 

 

 

 

 

 

 

 

 

 

1J

Heater Cover Plate Gasket - Front Heater

 

8036068

---

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

Heater Cover Plate Gasket - Rear Heater

 

8036058

---

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Blank Heater Cover Plate (WN) - Front Heater

7036002

---

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

Tapped Heater Cover Plate (WF[L]) - Front Heater

7036001

---

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

Blank Heater Cover Plate (UR & WR) - Rear Heater

7036020

---

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

1K

Tapped Heater Cover Plate (WR[L]) - Rear Heater

7036021

---

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

222A Heater Carton Assy. - (WF[T]) - Front Heater

6036036

---

1

1

1

1

1

1

1

 

 

---OR---

 

 

 

 

 

 

 

 

 

 

 

 

6031204

---

---

---

---

---

1

1

1

 

A54 Heater Carton Assy. - (WF[T]) - Front Heater

 

 

 

 

 

 

 

 

 

 

 

 

 

V1-2 Heater Carton Assy. - (UR[T] & WR[T]) - Rear

6036031

---

1

1

1

1

1

1

1

 

Heater

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Front

 

6

6

6

6

6

6

6

6

 

 

Heater

 

1L

5/16" Flat Washer

80860611

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rear

8

8

8

8

8

8

8

8

 

 

 

 

 

Heater

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Front

 

6

6

6

6

6

6

6

6

 

3/8" - 16 x 7/8" Lg. Plated Cap Screw,

Heater

 

1M

80861337

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ASME Grade SA307B

Rear

8

8

8

8

8

8

8

8

 

 

 

 

 

Heater

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1N

Rear Target Wall Insulation

 

8202701

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

83

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Contents V8 Series USA Boilers Important Information Read CarefullyPage Table of Contents Dimensional Data see Figures 1A Thru 1D V82 thru V89 Water Boiler without Tankless Heater V83 thru V89 Water Boiler with Front Tankless Heater V83 thru V89 Water Boiler with Rear Tankless Heater V83 thru V89 Steam Boiler with or without Tankless Heater Section I PRE-INSTALLATION Page Do not allow any flueway blockage by gasket Section II Knockdown Boiler AssemblyRemoval of Bare Boiler from Skid Boiler Tapping Locations and Usage Knockdown Boilers Only Install Boiler JACKET. See Figure Knockdown Boiler Jacket AssemblyInstall Beckett OIL BURNER. See Figure Oil Burner Installation Beckett Burner ShownSteam Boilers Only Do not install burner without gasketInstall Carlin 102CRD OIL BURNER. See Figure Water Boilers Only Combustion Head AdjustmentInstall Carlin Elite EZ OIL BURNER. See Figure Installation/Removal of Drawer Assembly Nozzle Replacement Install probe type Low Water Cut-Off Lwco if so equipped Aquastat bulb must be fully inserted into the well Float-Type Low Water Cut-Off Pressure Limit InstallationInstall Trim and Controls with Carlin 102CRD Burner Burners Supplied by Burnham utilize Install Trim and Controls with Carlin Elite EZ BurnerInstall Trim and Controls with Riello Burner Page Do not drop boiler. Do not bump boiler jacket against floor Section III Packaged Boiler AssemblyRemove Crate Remove Boiler from SkidPage Page Steam or Water Boilers Inspect Nozzle and Electrodes Install Safety or Relief Valve in Tapping MEvaluate the Existing Water System Section IV Water Boiler Piping and TrimPage Recommended Water Piping for Circulator Zoned Heating System Page Page Evaluate the Existing Steam System Section V Steam Boiler Piping and TrimPage Section VI Tankless and Indirect Water Heater Piping GPM Connect Alliance Indirect Water Heater Piping as shown in B Alliance Water Heater Piping with V8 BoilerDo not exceed maximum allowable air intake length Section VII Venting and AIR Intake PipingGeneral Venting Guidelines Recommended Vent Pipe Arrangement and Chimney Requirements Seal all external joints with weatherproof caulk General Section Viii ElectricalBoiler Sequence of Operation with Probe Lwco Page Page Jumper Page Page Boiler Sequence of Operation with Float Lwco Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Single Pipe OIL Lines Section IX OIL PipingSINGLE-STAGE Units 3450 RPM TWO Pipe Systems TWO Pipe OIL LinesFill Heating System with Water Always Inspect Installation Before Starting BurnerSection X System START-UP Carlin Elite EZ Burners Adjust OIL Burner Before StartingBeckett Burners Carlin 102CRD BurnersStart OIL Burner Adjust OIL Burner While OPERATING. flame presentRiello Burners L1 and V1 Head Electrode Test Controls Check for Clean CUT OFF of BurnerCAD Cell Resistance When Sensing Flame Jumper must be removed after this check Aquastat Switching Action Within L8124C ControlAquastat Switching Action Within L8148A Controls Avoid Breathing Fiber Particulates and Dust Maintenance of LOW Water CUT- OFF Devices Section XI Maintenance and Service InstructionsPage Gal/Month V83 V85 V87 V89 V84 V86 V88 14½ Frequent Water AdditionPage Clean the Combustion Chamber Section XII Boiler CleaningClean the Flueways See Figure Clean TOP of Boiler Sections if cleaning from the topCleaning of Boiler Flueways OIL Primary Control Section Xiii Trouble ShootingCombustion Section XIV Repair Parts Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly 1BB Bare Boiler AssemblyJacket Assembly Page V83 Thru V89 Steam Boilers Trim and Controls V83 Thru V89 Steam Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls Beckett AFG Burner Beckett OIL Burner Part NOS. for V8 Series Boilers Beckett OIL Burner Part NOS. for V8 Series Boilers Carlin OIL Burner Part Numbers for V8 Series Boilers Burner Specifications When XV. LOW Water CUT OFF LwcoService Record Limited Warranty For Residential Cast Iron Steam Boilers

V8 Series specifications

The Burnham V8 Series is a prestigious line of oil-fired boilers renowned for their efficiency, reliability, and advanced design features. Tailored for residential and light commercial applications, this series exemplifies the perfect blend of tradition and modern technology, ensuring long-term performance and comfort for users.

One of the hallmark features of the Burnham V8 Series is its exceptional cast iron construction, which provides durability and superior heat retention. This robust design allows for an extended lifespan while ensuring that the boiler can withstand the rigors of daily use. The cast iron sections are engineered to facilitate optimal heat transfer and efficiency.

The V8 Series boasts an impressive fuel efficiency rating, often exceeding 85%. This high efficiency is achieved through a combination of advanced combustion technology and the boiler's thoughtful design, which minimizes heat loss. Users benefit not only from lower energy bills but also from a reduced environmental footprint, making the Burnham V8 Series a sustainable choice for heating solutions.

In terms of technology, the Burnham V8 Series features a standing pilot ignition system or an optional intermittent ignition device that enhances safety and efficiency. The advanced burner design allows for smooth operation and excellent fuel utilization, further contributing to the overall economy of the system.

Another notable characteristic is the versatility of the Burnham V8 Series. It can be easily adapted to work with various heating systems, including hot water heating applications. Its compatibility with different fuels, such as natural gas or oil, gives users the flexibility to choose the best energy source for their needs, providing longevity and value.

The installation process is made straightforward with ample connectivity options for plumbing and flue. Its compact design enables easier placement within homes or commercial spaces without compromising performance. Furthermore, the boiler is backed by extensive warranties, ensuring peace of mind for homeowners and businesses alike.

In conclusion, the Burnham V8 Series stands out as a reliable and efficient heating solution, blending robust construction with advanced technology. Its commitment to performance, versatility, and efficiency makes it an excellent choice for meeting the heating demands of various applications while promoting environmental responsibility. Whether for a single-family home or a light commercial building, the Burnham V8 Series remains a trusted leader in the industry.
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