Burnham V8 Series manual Water Boilers Only, Steam or Water Boilers

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E.INSPECT COMBUSTION CHAMBER TARGET WALL AND LINER, AND SWING DOOR GASKET.

1.Open burner swing door using procedure previously outlined in Paragraph D of this section.

2.Using a flashlight, inspect the rear target wall and liner. The target wall should be rigidly secured to the rear boiler section. The combustion chamber liner should be evenly distributed in the boiler chamber. If either is damaged, they must be replaced.

3.Inspect ceramic rope located on the swing door. The rope must be evenly distributed around the perimeter of the door groove and cannot bunch or overhang. There must not be a gap where the two ends of the rope meet. Repair or replace if the rope is damaged or if there is a gap between the ends.

F.INSPECT NOZZLE AND ELECTRODES / CHANGE FIRING RATE FOR BECKETT BURNERS. Refer to Section II, Paragraph J, No. 7, steps b through o for nozzle installation, electrode and head setting inspection.

Steam Boilers Only

Packaged V83 - V86 steam boilers are shipped with the lower (standard) firing rate nozzle installed.

Packaged V87 - V89 boilers are provided with one nozzle, installed in the burner, that provides the same firing rate as the water boiler of the same size.

Inspect the installed nozzle and assure that the nozzle is the correct size and type as specified in Table 6 of this manual.

Inspect and measure burner electrodes. Refer to Figure 27 of this manual for the proper electrode settings.

Close the burner swing door and securely seal the door to the boiler front section by reinstalling the hardware and securing the door using procedure previously outlined in Paragraph D of this section.

Water Boilers Only

Packaged V8 water boilers are shipped with the higher input oil nozzle installed in the burner.

A second oil nozzle for the lower (minimum) firing rate is shipped loose for the V83 - V86 models, attached to the burner. Select the proper oil nozzle for the installation. The lower (minimum) input nozzle will provide greater boiler efficiency. However, boiler output will be reduced. Refer to Table 1B for ratings. If the higher rate is desired, inspect the installed nozzle and assure that the nozzle is the correct size and type as specified in Table 6 of this manual.

If the lower (minimum) input is desired, remove the nozzle which was factory installed. Locate the lower (minimum) firing rate nozzle that is supplied loose. Confirm the nozzle is the proper size and type for the lower firing rate as specified in Table 6 of this manual. Install the proper nozzle in the burner nozzle adaptor.

G.INSPECT NOZZLE AND ELECTRODES / CHANGE FIRING RATE FOR CARLIN 102CRD BURNERS. Refer to Section II, Paragraph K, No. 7, steps b through d for nozzle installation, electrode and head setting inspection.

Follow instructions in Paragraphs A through E.

Steam or Water Boilers

Packaged V87 - V89 steam boilers are provided with one nozzle, installed in the burner, that provides the same firing rate as the water boiler of the same size.

Inspect the installed nozzle and assure that the nozzle is the correct size and type as specified in Table 6 of this manual.

H.INSPECT NOZZLE AND ELECTRODES / CHANGE FIRING RATE FOR CARLIN ELITE EZ BURNERS. Refer to Section II, Paragraph L, No. 7, steps a through c for nozzle installation, electrode and head setting inspection.

Follow instructions in Section III, Paragraphs A through E.

Steam Boilers Only

Packaged V83 - V86 steam boilers are shipped with the lower (standard) firing rate nozzle installed. Packaged V87 - V89 boilers are provided with one nozzle, installed in the burner, that provides the same firing rate as the water boiler of the same size. Inspect the installed nozzle and assure that the nozzle is the correct size and type as specified in Table 6.

Water Boilers Only

Packaged V8 water boilers are shipped with the higher input oil nozzle installed in the burner.

A second oil nozzle for the lower (minimum) firing rate is shipped loose for the V83 - V86 models, attached to the burner. Select the proper oil nozzle for the installation. The lower (minimum) input nozzle will provide greater boiler efficiency. However, boiler output will be reduced. Refer

to Table 1B For firing rates. If the higher rate is desired, inspect the installed nozzle and assure that the nozzle is the correct size and type as specified in Table 6.

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Contents V8 Series USA Boilers Important Information Read CarefullyPage Table of Contents Dimensional Data see Figures 1A Thru 1D V82 thru V89 Water Boiler without Tankless Heater V83 thru V89 Water Boiler with Front Tankless Heater V83 thru V89 Water Boiler with Rear Tankless Heater V83 thru V89 Steam Boiler with or without Tankless Heater Section I PRE-INSTALLATION Page Do not allow any flueway blockage by gasket Section II Knockdown Boiler AssemblyRemoval of Bare Boiler from Skid Boiler Tapping Locations and Usage Knockdown Boilers Only Install Boiler JACKET. See Figure Knockdown Boiler Jacket AssemblyInstall Beckett OIL BURNER. See Figure Oil Burner Installation Beckett Burner ShownSteam Boilers Only Do not install burner without gasketInstall Carlin 102CRD OIL BURNER. See Figure Water Boilers Only Combustion Head AdjustmentInstall Carlin Elite EZ OIL BURNER. See Figure Installation/Removal of Drawer Assembly Nozzle Replacement Install probe type Low Water Cut-Off Lwco if so equipped Aquastat bulb must be fully inserted into the well Float-Type Low Water Cut-Off Pressure Limit InstallationInstall Trim and Controls with Carlin 102CRD Burner Burners Supplied by Burnham utilize Install Trim and Controls with Carlin Elite EZ BurnerInstall Trim and Controls with Riello Burner Page Remove Crate Section III Packaged Boiler AssemblyRemove Boiler from Skid Do not drop boiler. Do not bump boiler jacket against floorPage Page Steam or Water Boilers Inspect Nozzle and Electrodes Install Safety or Relief Valve in Tapping MEvaluate the Existing Water System Section IV Water Boiler Piping and TrimPage Recommended Water Piping for Circulator Zoned Heating System Page Page Evaluate the Existing Steam System Section V Steam Boiler Piping and TrimPage Section VI Tankless and Indirect Water Heater Piping GPM Connect Alliance Indirect Water Heater Piping as shown in B Alliance Water Heater Piping with V8 BoilerDo not exceed maximum allowable air intake length Section VII Venting and AIR Intake PipingGeneral Venting Guidelines Recommended Vent Pipe Arrangement and Chimney Requirements Seal all external joints with weatherproof caulk General Section Viii ElectricalBoiler Sequence of Operation with Probe Lwco Page Page Jumper Page Page Boiler Sequence of Operation with Float Lwco Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Single Pipe OIL Lines Section IX OIL PipingSINGLE-STAGE Units 3450 RPM TWO Pipe Systems TWO Pipe OIL LinesFill Heating System with Water Always Inspect Installation Before Starting BurnerSection X System START-UP Beckett Burners Adjust OIL Burner Before StartingCarlin 102CRD Burners Carlin Elite EZ BurnersStart OIL Burner Adjust OIL Burner While OPERATING. flame presentRiello Burners L1 and V1 Head Electrode Test Controls Check for Clean CUT OFF of BurnerCAD Cell Resistance When Sensing Flame Jumper must be removed after this check Aquastat Switching Action Within L8124C ControlAquastat Switching Action Within L8148A Controls Avoid Breathing Fiber Particulates and Dust Maintenance of LOW Water CUT- OFF Devices Section XI Maintenance and Service InstructionsPage Gal/Month V83 V85 V87 V89 V84 V86 V88 14½ Frequent Water AdditionPage Clean the Flueways See Figure Section XII Boiler CleaningClean TOP of Boiler Sections if cleaning from the top Clean the Combustion ChamberCleaning of Boiler Flueways OIL Primary Control Section Xiii Trouble ShootingCombustion Section XIV Repair Parts Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly 1BB Bare Boiler AssemblyJacket Assembly Page V83 Thru V89 Steam Boilers Trim and Controls V83 Thru V89 Steam Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls Beckett AFG Burner Beckett OIL Burner Part NOS. for V8 Series Boilers Beckett OIL Burner Part NOS. for V8 Series Boilers Carlin OIL Burner Part Numbers for V8 Series Boilers Burner Specifications When XV. LOW Water CUT OFF LwcoService Record Limited Warranty For Residential Cast Iron Steam Boilers

V8 Series specifications

The Burnham V8 Series is a prestigious line of oil-fired boilers renowned for their efficiency, reliability, and advanced design features. Tailored for residential and light commercial applications, this series exemplifies the perfect blend of tradition and modern technology, ensuring long-term performance and comfort for users.

One of the hallmark features of the Burnham V8 Series is its exceptional cast iron construction, which provides durability and superior heat retention. This robust design allows for an extended lifespan while ensuring that the boiler can withstand the rigors of daily use. The cast iron sections are engineered to facilitate optimal heat transfer and efficiency.

The V8 Series boasts an impressive fuel efficiency rating, often exceeding 85%. This high efficiency is achieved through a combination of advanced combustion technology and the boiler's thoughtful design, which minimizes heat loss. Users benefit not only from lower energy bills but also from a reduced environmental footprint, making the Burnham V8 Series a sustainable choice for heating solutions.

In terms of technology, the Burnham V8 Series features a standing pilot ignition system or an optional intermittent ignition device that enhances safety and efficiency. The advanced burner design allows for smooth operation and excellent fuel utilization, further contributing to the overall economy of the system.

Another notable characteristic is the versatility of the Burnham V8 Series. It can be easily adapted to work with various heating systems, including hot water heating applications. Its compatibility with different fuels, such as natural gas or oil, gives users the flexibility to choose the best energy source for their needs, providing longevity and value.

The installation process is made straightforward with ample connectivity options for plumbing and flue. Its compact design enables easier placement within homes or commercial spaces without compromising performance. Furthermore, the boiler is backed by extensive warranties, ensuring peace of mind for homeowners and businesses alike.

In conclusion, the Burnham V8 Series stands out as a reliable and efficient heating solution, blending robust construction with advanced technology. Its commitment to performance, versatility, and efficiency makes it an excellent choice for meeting the heating demands of various applications while promoting environmental responsibility. Whether for a single-family home or a light commercial building, the Burnham V8 Series remains a trusted leader in the industry.
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