Burnham V8 Series manual Adjust OIL Burner Before Starting, Beckett Burners, Carlin 102CRD Burners

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Burners), hold for one (1) second and release to reset primary control.

3.On STEAM BOILERS:

a.With an L404A1354 - set cut-out pressure (MAIN scale) on the pressure limit for (2) PSI and differential pressure (DIFF. scale) below

(2) PSI. These pressures may be varied to suit individual requirements of the system.

b.With an L404A1651 or an L404F1367 - set cut- out pressure (MAIN scale) on the pressure limit for (1) PSI and differential pressure (DIFF.) for

.5 PSI. These pressures may be varied to suit individual requirements of the system.

4.On STEAM BOILERS WITH TANKLESS DOMESTIC WATER HEATERS, set boiler water temperature dial on L4006 operating control at 190°F (max.). Set differential at 10°.

5.On WATER BOILERS WITHOUT TANKLESS HEATERS, set high limit dial on L8148 at 180°F. This temperature may be varied to suit requirements of installation.

6.On WATER BOILERS WITH TANKLESS HEATERS, set operating control dial (low limit) on L8124 at 190°F and high limit dial at 210°F. Operating control (low limit) must be a minimum of 20° below high limit setting. Set differential at 25°.

E.ADJUST OIL BURNER BEFORE STARTING.

1.CHECK BURNER AIR BAND AND AIR SHUTTER, readjust if necessary, see Table 6 at rear of manual.

CAUTION

Air Band and Air Shutter are set for maximum input and must be readjusted for steam boilers or WM boilers, prior to starting burner.

2.Beckett Burners

a.Inspect Beckett head setting on left side of burner by insuring the blue line MD(V1) or the line on the label MB(L1) are aligned, readjust if necessary.

b.OPEN ALL OIL LINE VALVES.

c.Attach a plastic hose to fuel pump vent fitting and provide a pan to catch the oil.

d.OPEN FLAME OBSERVATION PORT COVER on burner swing door.

e.Beckett burners for boiler models V83 thru V86 are factory equipped with (2) nozzles for dual firing rates. On packaged boiler models PV83W thru PV86W, the higher firing rate nozzle is installed; on knockdown boiler models KV83W/ S thru KV86W/S both nozzles are shipped loose. Refer to Table 6 at the rear of this manual for

proper nozzle size, air settings and fuel pump pressure setting based on desired firing rate.

If the desired firing rate is the lower GPH:

1)replace the loose or factory installed high firing rate nozzle with the loose lower firing rate nozzle,

2)change the factory air settings according to Table 6 and,

3)reduce the oil pump pressure on models V83 and V86 to the pressure setting specified in Table 6, refer to Paragraph F for details.

3.Carlin 102CRD Burners

a.Inspect Carlin head setting on left side of burner by reading the scale embossed on the housing. Refer to Figure 7A and Table 6 of this manual.

b.OPEN ALL OIL LINE VALVES.

c.Attach a plastic hose to fuel pump vent fitting and provide a pan to catch the oil.

d.OPEN FLAME OBSERVATION PORT COVER on burner swing door.

e.Carlin burners for packaged and knockdown boiler models V87 thru V89 are provided with one nozzle, installed in the burner, that provides the same firing rate for both the steam and water boiler builds.

4.Carlin Elite EZ Burners

CAUTION

Air Band is set for maximum input and must be readjusted for steam boilers or WM boilers, prior to starting burner.

a.Inspect Carlin head setting on left side of burner to ensure that the proper head positioning bar matches the nozzle that is installed in drawer assembly. Replace bar if necessary.

b.OPEN ALL OIL LINE VALVES.

c.Attach a plastic hose to fuel pump vent fitting and provide a pan to catch the oil.

d.OPEN FLAME OBSERVATION PORT COVER on burner swing door.

e..Carlin burners for boiler models V83 thru V86 are factory equipped with (2) nozzles for dual firing rates. On packaged boiler models PV83W thru PV86W, the higher firing rate nozzle is installed; on knockdown boiler models KV83W/ S thru KV86W/S both nozzles are shipped loose. Refer to Table 6 at the rear of this manual for proper nozzle size, air settings and fuel pump pressure setting based on desired firing rate.

If the desired firing rate is the lower GPH:

1)replace the loose or factory installed high firing rate nozzle with the loose lower firing rate nozzle,

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Contents V8 Series Important Information Read Carefully USA BoilersPage Table of Contents Dimensional Data see Figures 1A Thru 1D V82 thru V89 Water Boiler without Tankless Heater V83 thru V89 Water Boiler with Front Tankless Heater V83 thru V89 Water Boiler with Rear Tankless Heater V83 thru V89 Steam Boiler with or without Tankless Heater Section I PRE-INSTALLATION Page Section II Knockdown Boiler Assembly Removal of Bare Boiler from SkidDo not allow any flueway blockage by gasket Boiler Tapping Locations and Usage Knockdown Boilers Only Knockdown Boiler Jacket Assembly Install Boiler JACKET. See FigureOil Burner Installation Beckett Burner Shown Install Beckett OIL BURNER. See FigureDo not install burner without gasket Install Carlin 102CRD OIL BURNER. See FigureSteam Boilers Only Combustion Head Adjustment Water Boilers OnlyInstall Carlin Elite EZ OIL BURNER. See Figure Installation/Removal of Drawer Assembly Nozzle Replacement Install probe type Low Water Cut-Off Lwco if so equipped Float-Type Low Water Cut-Off Pressure Limit Installation Aquastat bulb must be fully inserted into the wellInstall Trim and Controls with Carlin 102CRD Burner Install Trim and Controls with Carlin Elite EZ Burner Install Trim and Controls with Riello BurnerBurners Supplied by Burnham utilize Page Remove Boiler from Skid Section III Packaged Boiler AssemblyRemove Crate Do not drop boiler. Do not bump boiler jacket against floorPage Page Steam or Water Boilers Install Safety or Relief Valve in Tapping M Inspect Nozzle and ElectrodesSection IV Water Boiler Piping and Trim Evaluate the Existing Water SystemPage Recommended Water Piping for Circulator Zoned Heating System Page Page Section V Steam Boiler Piping and Trim Evaluate the Existing Steam SystemPage Section VI Tankless and Indirect Water Heater Piping GPM Alliance Water Heater Piping with V8 Boiler Connect Alliance Indirect Water Heater Piping as shown in BSection VII Venting and AIR Intake Piping General Venting GuidelinesDo not exceed maximum allowable air intake length Recommended Vent Pipe Arrangement and Chimney Requirements Seal all external joints with weatherproof caulk Section Viii Electrical GeneralBoiler Sequence of Operation with Probe Lwco Page Page Jumper Page Page Boiler Sequence of Operation with Float Lwco Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Section IX OIL Piping Single Pipe OIL LinesTWO Pipe OIL Lines SINGLE-STAGE Units 3450 RPM TWO Pipe SystemsAlways Inspect Installation Before Starting Burner Section X System START-UPFill Heating System with Water Carlin 102CRD Burners Adjust OIL Burner Before StartingBeckett Burners Carlin Elite EZ BurnersAdjust OIL Burner While OPERATING. flame present Riello BurnersStart OIL Burner L1 and V1 Head Electrode Check for Clean CUT OFF of Burner Test ControlsCAD Cell Resistance When Sensing Flame Aquastat Switching Action Within L8124C Control Jumper must be removed after this checkAquastat Switching Action Within L8148A Controls Avoid Breathing Fiber Particulates and Dust Section XI Maintenance and Service Instructions Maintenance of LOW Water CUT- OFF DevicesPage Frequent Water Addition Gal/Month V83 V85 V87 V89 V84 V86 V88 14½Page Clean TOP of Boiler Sections if cleaning from the top Section XII Boiler CleaningClean the Flueways See Figure Clean the Combustion ChamberCleaning of Boiler Flueways Section Xiii Trouble Shooting CombustionOIL Primary Control Section XIV Repair Parts Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly 1BBJacket Assembly Page V83 Thru V89 Steam Boilers Trim and Controls V83 Thru V89 Steam Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls Beckett AFG Burner Beckett OIL Burner Part NOS. for V8 Series Boilers Beckett OIL Burner Part NOS. for V8 Series Boilers Carlin OIL Burner Part Numbers for V8 Series Boilers Burner Specifications XV. LOW Water CUT OFF Lwco WhenService Record Limited Warranty For Residential Cast Iron Steam Boilers

V8 Series specifications

The Burnham V8 Series is a prestigious line of oil-fired boilers renowned for their efficiency, reliability, and advanced design features. Tailored for residential and light commercial applications, this series exemplifies the perfect blend of tradition and modern technology, ensuring long-term performance and comfort for users.

One of the hallmark features of the Burnham V8 Series is its exceptional cast iron construction, which provides durability and superior heat retention. This robust design allows for an extended lifespan while ensuring that the boiler can withstand the rigors of daily use. The cast iron sections are engineered to facilitate optimal heat transfer and efficiency.

The V8 Series boasts an impressive fuel efficiency rating, often exceeding 85%. This high efficiency is achieved through a combination of advanced combustion technology and the boiler's thoughtful design, which minimizes heat loss. Users benefit not only from lower energy bills but also from a reduced environmental footprint, making the Burnham V8 Series a sustainable choice for heating solutions.

In terms of technology, the Burnham V8 Series features a standing pilot ignition system or an optional intermittent ignition device that enhances safety and efficiency. The advanced burner design allows for smooth operation and excellent fuel utilization, further contributing to the overall economy of the system.

Another notable characteristic is the versatility of the Burnham V8 Series. It can be easily adapted to work with various heating systems, including hot water heating applications. Its compatibility with different fuels, such as natural gas or oil, gives users the flexibility to choose the best energy source for their needs, providing longevity and value.

The installation process is made straightforward with ample connectivity options for plumbing and flue. Its compact design enables easier placement within homes or commercial spaces without compromising performance. Furthermore, the boiler is backed by extensive warranties, ensuring peace of mind for homeowners and businesses alike.

In conclusion, the Burnham V8 Series stands out as a reliable and efficient heating solution, blending robust construction with advanced technology. Its commitment to performance, versatility, and efficiency makes it an excellent choice for meeting the heating demands of various applications while promoting environmental responsibility. Whether for a single-family home or a light commercial building, the Burnham V8 Series remains a trusted leader in the industry.
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