Burnham V8 Series manual Install Carlin Elite EZ OIL BURNER. See Figure

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L.INSTALL CARLIN ELITE EZ OIL BURNER. (See Figure 7).

Follow instructions in Paragraph J, Steps 1 through 6.

7.Inspect oil nozzle, electrodes and head setting/ change firing rate.

DANGER

The burner does not have an oil noz z le installed. The proper oil noz z le, supplied loose, must be installed in the noz z le adaptor. Do not operate burner without the proper oil noz z le installed in the burner.

CAUTION

Steam boilers must only be operated at the lower input. Increasing the firing rate above this input will result in accelerated boiler corrosion and will void the warranty provided with the boiler.

Steam Boilers Only

Steam boilers must use the lower input nozzle. The lower input nozzle will provide greater boiler efficiency and for steam boilers, reduce boiler corrosion. However, boiler output will be reduced.

Burners for knockdown V83 - V86 steam boilers are shipped with the lower (standard) firing rate nozzle installed. Knockdown V87 - V89 boilers are provided with one nozzle, installed in the burner, that provides the same firing rate as the water boiler of the same size.

a.Installation/Removal of Drawer Assembly

i.Loosen screws, rotate latches and swing open the transformer.

ii.The combustion head assembly can be removed with the blower wheel access cover in place or removed. If the access cover is removed, the head assembly will not have to be rotated.

Disconnect the flared fitting to the oil line and remove the aluminum thumb-nut from the nozzle line. Remove the combustion head assembly from the air tube. Rotating the assembly upside down will ease removal.

iii.Loosen the clamp screw on the retention ring assembly and slide the retention ring off the adaptor.

Install and tighten the proper nozzle in the adaptor. See Table 6 of this manual. Be careful not to damage the electrode insulators or to bend the wires.

iv.Replace the retention ring assembly, slipping one of the riveted arms through the 1/8-inch gap between the electrode tips. This arm should be straight up. Also, be sure that the retention ring clamp is tight against the shoulder on the adaptor. Then tighten the clamping screw.

v.Check the electrode settings specified as follows and shown in Figure 27C. 1/8-inch gap, 1/4 to 5/16-inch above the nozzle centerline, and flush to 1/16-inch ahead of the nozzle tip.

vi.Re-install the combustion head assembly holding it upside down while inserting into the housing. The flame retention ring end of the assembly must be lifted and guided through the throttle cone (a reduced diameter) in the end of the air tube. DO NOT FORCE IT.

vii.After attaching the proper positioning bar, refer to Paragraph 7,b, run the thumb-nut onto the nozzle line and tighten it lightly. Connect the flared fitting on the copper oil line to the nozzle line and tighten.

b.Combustion Head Positioning Bars

i.The Elite EZ-1HP and EZ-2HP burners are supplied with the proper positioning bar installed onto the housing that matches the high (standard) input oil nozzle installed in the burner. A second positioning bar and nozzle for the lower (minimum) firing rate is shipped loose for the V83-V86 models, attached the burner.

Verify that the installed positioning bar matches the high input oil nozzle installed in the burner or replace them both with the nozzle and positioning bar that matches the lower firing rate, refer to Table 6 of this manual.

The remaining bar(s) should be placed in the rear of the housing or junction box for future use in the event the firing rate must be changed.

In the case of the EZ-1HP, the proper head positioning bar is still matched by the size of the nozzle, not the input. For example, if nozzle size is 0.75 GPH, input @ 150 psi is approximately 0.90 GPH and the proper bar is 0.75 GPH.

ii.Model EZ-1HP Positioning Bars: 0.50 GPH, 0.60-0.65 GPH, 0.75 GPH, 0.85-1.00 GPH, 1.10-1.25 GPH, 1.35-1.50 GPH, 1.65 GPH.

iii.Model EZ-2HP Positioning Bars: 1.50 GPH, 1.65-1.75 GPH, 2.00 GPH, 2.25 GPH.

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Contents V8 Series Important Information Read Carefully USA BoilersPage Table of Contents Dimensional Data see Figures 1A Thru 1D V82 thru V89 Water Boiler without Tankless Heater V83 thru V89 Water Boiler with Front Tankless Heater V83 thru V89 Water Boiler with Rear Tankless Heater V83 thru V89 Steam Boiler with or without Tankless Heater Section I PRE-INSTALLATION Page Section II Knockdown Boiler Assembly Removal of Bare Boiler from SkidDo not allow any flueway blockage by gasket Boiler Tapping Locations and Usage Knockdown Boilers Only Knockdown Boiler Jacket Assembly Install Boiler JACKET. See FigureOil Burner Installation Beckett Burner Shown Install Beckett OIL BURNER. See FigureDo not install burner without gasket Install Carlin 102CRD OIL BURNER. See FigureSteam Boilers Only Combustion Head Adjustment Water Boilers OnlyInstall Carlin Elite EZ OIL BURNER. See Figure Installation/Removal of Drawer Assembly Nozzle Replacement Install probe type Low Water Cut-Off Lwco if so equipped Float-Type Low Water Cut-Off Pressure Limit Installation Aquastat bulb must be fully inserted into the wellInstall Trim and Controls with Carlin 102CRD Burner Install Trim and Controls with Carlin Elite EZ Burner Install Trim and Controls with Riello BurnerBurners Supplied by Burnham utilize Page Remove Boiler from Skid Section III Packaged Boiler AssemblyRemove Crate Do not drop boiler. Do not bump boiler jacket against floorPage Page Steam or Water Boilers Install Safety or Relief Valve in Tapping M Inspect Nozzle and ElectrodesSection IV Water Boiler Piping and Trim Evaluate the Existing Water SystemPage Recommended Water Piping for Circulator Zoned Heating System Page Page Section V Steam Boiler Piping and Trim Evaluate the Existing Steam SystemPage Section VI Tankless and Indirect Water Heater Piping GPM Alliance Water Heater Piping with V8 Boiler Connect Alliance Indirect Water Heater Piping as shown in BSection VII Venting and AIR Intake Piping General Venting GuidelinesDo not exceed maximum allowable air intake length Recommended Vent Pipe Arrangement and Chimney Requirements Seal all external joints with weatherproof caulk Section Viii Electrical GeneralBoiler Sequence of Operation with Probe Lwco Page Page Jumper Page Page Boiler Sequence of Operation with Float Lwco Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Boiler Sequence of Operation Page Page Section IX OIL Piping Single Pipe OIL LinesTWO Pipe OIL Lines SINGLE-STAGE Units 3450 RPM TWO Pipe SystemsAlways Inspect Installation Before Starting Burner Section X System START-UPFill Heating System with Water Carlin 102CRD Burners Adjust OIL Burner Before StartingBeckett Burners Carlin Elite EZ BurnersAdjust OIL Burner While OPERATING. flame present Riello BurnersStart OIL Burner L1 and V1 Head Electrode Check for Clean CUT OFF of Burner Test ControlsCAD Cell Resistance When Sensing Flame Aquastat Switching Action Within L8124C Control Jumper must be removed after this checkAquastat Switching Action Within L8148A Controls Avoid Breathing Fiber Particulates and Dust Section XI Maintenance and Service Instructions Maintenance of LOW Water CUT- OFF DevicesPage Frequent Water Addition Gal/Month V83 V85 V87 V89 V84 V86 V88 14½Page Clean TOP of Boiler Sections if cleaning from the top Section XII Boiler CleaningClean the Flueways See Figure Clean the Combustion ChamberCleaning of Boiler Flueways Section Xiii Trouble Shooting CombustionOIL Primary Control Section XIV Repair Parts Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly 1BBJacket Assembly Page V83 Thru V89 Steam Boilers Trim and Controls V83 Thru V89 Steam Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls V82 Thru V89 Water Boilers Trim and Controls Beckett AFG Burner Beckett OIL Burner Part NOS. for V8 Series Boilers Beckett OIL Burner Part NOS. for V8 Series Boilers Carlin OIL Burner Part Numbers for V8 Series Boilers Burner Specifications XV. LOW Water CUT OFF Lwco WhenService Record Limited Warranty For Residential Cast Iron Steam Boilers

V8 Series specifications

The Burnham V8 Series is a prestigious line of oil-fired boilers renowned for their efficiency, reliability, and advanced design features. Tailored for residential and light commercial applications, this series exemplifies the perfect blend of tradition and modern technology, ensuring long-term performance and comfort for users.

One of the hallmark features of the Burnham V8 Series is its exceptional cast iron construction, which provides durability and superior heat retention. This robust design allows for an extended lifespan while ensuring that the boiler can withstand the rigors of daily use. The cast iron sections are engineered to facilitate optimal heat transfer and efficiency.

The V8 Series boasts an impressive fuel efficiency rating, often exceeding 85%. This high efficiency is achieved through a combination of advanced combustion technology and the boiler's thoughtful design, which minimizes heat loss. Users benefit not only from lower energy bills but also from a reduced environmental footprint, making the Burnham V8 Series a sustainable choice for heating solutions.

In terms of technology, the Burnham V8 Series features a standing pilot ignition system or an optional intermittent ignition device that enhances safety and efficiency. The advanced burner design allows for smooth operation and excellent fuel utilization, further contributing to the overall economy of the system.

Another notable characteristic is the versatility of the Burnham V8 Series. It can be easily adapted to work with various heating systems, including hot water heating applications. Its compatibility with different fuels, such as natural gas or oil, gives users the flexibility to choose the best energy source for their needs, providing longevity and value.

The installation process is made straightforward with ample connectivity options for plumbing and flue. Its compact design enables easier placement within homes or commercial spaces without compromising performance. Furthermore, the boiler is backed by extensive warranties, ensuring peace of mind for homeowners and businesses alike.

In conclusion, the Burnham V8 Series stands out as a reliable and efficient heating solution, blending robust construction with advanced technology. Its commitment to performance, versatility, and efficiency makes it an excellent choice for meeting the heating demands of various applications while promoting environmental responsibility. Whether for a single-family home or a light commercial building, the Burnham V8 Series remains a trusted leader in the industry.
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