Crown Boiler CWI241, CWI172, CWI345, CWI310, CWI103, CWI276, CWI Series Ix Tankless Heater Piping

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IX TANKLESS HEATER PIPING

FIGURE16: GRAVITYPIPING

IX TANKLESS HEATER PIPING

If the CWI is installed with an optional tankless heater, pipe the heater as shown in Figure 17. The components in this system and their functions are as follows:

1)Mixing Valve (Required) - During the heating season, the water exiting the tankless heater may be 180 degrees or more. The mixing valve blends hot water leaving the tankless heater with cold water so as to maintain the hot water supplied to the fixtures at a fixed temperature. This saves energy, increases the amount of usable hot water available to the homeowner, and reduces the risk of scalding.

Install a mixing valve with a setting range of approximately 110 to 130F. Follow the manufacturer’s instructions for installing this valve. Usually a “heat trap” will be required between the coil and the “hot” connection on the mixing valve.

2)Flow Restrictor (Recommended) - If water is drawn from the tankless coil at a rate in excess of the rating in Table 1, the temperature of the hot water may be too low to be of use. The use of a flow restrictor will prevent this problem by limiting the rate at which water can pass through the tankless heater. If a restrictor is used, select one having a rating in GPM approximately equal to the rating shown in Table 1. If possible, locate this restrictor at least 3 feet from the tankless heater inlet so that it is not subjected to excessive temperatures when no water is flowing through the coil.

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Contents Models Gas-Fired Natural Draft Water Boilers INSTALLATION INSTRUCTIONSCWI Series These instructions must be affixed on or adjacent to the boilerTable of Contents I Product DescriptionII Specifications FIGURE 1 CWI BOILERS - GENERALCONFIGURATIONTABLE 1 CWI SPECIFICATIONS III Before Installing IV Locating the BoilerV Air for Combustion and Ventilation For Buildings of Other than Unusually Tight Construction ForBuildingsofUnusuallyTightConstructionExample FIGURE3BOILERINSTALLEDINCONFINEDSPACE, ALL AIR FROM INSIDE FIGURE 4 ALL AIR FROM OUTDOORS, VENTILATED CRAWL SPACE AND ATTICFIGURE 5 ALL AIR FROM OUTDOORS VIA VENTILATED ATTIC FIGURE 6 ALL AIR FROM OUTDOORS, USING OPENINGS INTO BOILER ROOM VI Venting Removing an Existing Boiler from a Common Chimney FIGURE8 CWI BOILERTYPICALVENTSYSTEM INSTALLATION AND COMPONENTS FIGURE 9 VENT DAMPER INSTALLATION DETAILSVII Gas Piping VIII System Piping StandardPipingDANGER 1413 Piping for Special SituationsFIGURE 11 STANDARD BOILER PIPING FIGURE 12 INDIRECT WATER HEATER BOILERSIDEPIPINGFIGURE13 BOILERBYPASSPIPING FIGURE14 ISOLATIONOFBOILERFROMSYSTEMWITHAHEATEXCHANGER FIGURE15 BOILERPIPINGWITHCHILLERIX TANKLESS HEATER PIPING A mixing valve does not eliminate the risk of scalding Feel water before showering or bathingFIGURE 17TANKLESSHEATERPIPING IX Wiring SingleZoneWiringFIGURE 20 WIRING DIAGRAM, STANDING PILOT WITH TANKLESS HEATER Wiring Variations FIGURE23ZONEWIRINGUSINGHONEYWELLV8043FZONEVALVES FIGURE 22 CIRCULATOR ZONEWIRING USING HONEYWELLR845AsFACTORY BOILER WIRING NOT SHOWN - SEE FIGURES 18 FACTORYWIRING NOT SHOWN - SEE FIGURES 18CWI Control System - Sequence of Operation Sequence of Operation, Standing Pilot, Less Tankless HeaterSequence of Operation, Standing Pilot, With Tankless Heater Sequence of Operation, Intermittent Ignition, Less Tankless Heater Sequence of Operation, Intermittent Ignition, With Tankless HeaterXI Start-up and Checkout Safety Control Operation - Standing Pilot and Intermittent Ignition2726 FIGURE 24 STANDING PILOT BURNER FLAMEPage Page TO TURN OFF GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE OPERATINGLIGHTING INSTRUCTIONS LIGHTING INSTRUCTIONS FOR BOILERS EQUIPPED WITH HONEYWELLFOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONS FOR BOILERS EQUIPPED WITH ROBERTSHAW7000ERHC SERIES GAS VALVES STANDING PILOT TO TURN OFF GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS VR8204 AND VR8304 SERIES GAS VALVES INTERMITTENT PILOT7000DERHC SERIES GAS VALVES INTERMITTENT PILOT FIGURE 27a GASVALVEDETAIL-HONEYWELLVR8200ORVR8300STANDINGPILOT FIGURE 28b GASVALVEDETAIL-ROBERTSHAW 7000DERHC INTERMITTENT IGNITIONXI Service and Maintenance Heat Exchanger Cleaning Procedure XIII Troubleshooting START C1&C2?5&6 on National Fuel Gas CodeSTART L2 ?C1&C2? T&TV?C2 and Standing Pilot Ignition System Troubleshooting Chart Caution Read page 36 before attempting to use this chartIntermittent Ignition System Troubleshooting Chart XIV PARTS Page These Valves Piped in Series to Provide Redundent Shut-off 1/4 Pilot Tubing Used with Robertshaw Valves40mm BURNERS ONLY Page KEY # Page B. BaseAssembly Preparation Appendix A Knockdown Boiler Assembly InstructionsA. Before Installing C. Heat Exchanger and Flue Collector InstallationFIGUREA1 BASE, HEAT EXCHANGER, FLUE COLLECTORASSEMBLY D. Gas Valve Installation E. Control and Trim InstallationFIGURE A2 JACKET INSTALLATION F. Electrical Wiring Connections G. Complete InstallationFIGURE A3 TAPPING LOCATIONS SEE TEXT FOR TAPPING USES P.O. Box 3633 I. StreetPhiladelphia