Crown Boiler CWI069, CWI172, CWI345, CWI310, CWI103, CWI276, CWI Series 5&6 on, National Fuel Gas Code

Page 39
5&6 on

Main

 

 

 

Do burners

 

 

 

Do burner and

 

 

 

 

Y

shut dow n before

Y

 

 

Y

 

 

circulator shut

 

 

burners

 

 

 

 

gage temp

 

 

 

 

 

 

 

END

 

 

 

 

 

 

 

 

dow n at end of

 

 

 

light?

 

 

exceeds high limit

 

 

 

 

 

 

 

 

 

 

 

 

call for heat?

 

 

 

 

 

 

 

 

 

 

 

setting +15F?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

N

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24 volts

N

 

 

*Defective damper

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

across

 

 

 

 

*Defective L8148E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B1&B2?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Defective damper

 

 

*Defective

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

L8148A

 

 

 

 

 

 

 

 

 

 

 

 

harness

 

 

*Sensing bulb not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Loose damper

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

bottomed out in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

harness connection

 

 

w ell

 

 

 

 

 

24 volts across

 

 

*Obstruction in path

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

of damper blade

 

 

 

 

 

 

 

 

 

 

standing pilot gas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

valve terminals or

 

 

 

 

 

 

 

 

 

 

 

Pull w ire off of T

N

terminals

5&6 on

 

 

 

 

 

 

Refer to standing pilot or

 

 

 

 

Y

 

 

 

 

 

 

terminal on

 

 

S8600 module?

 

 

 

 

 

 

intermittent ignition

 

 

aquastat. Does

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

troubleshooting chart

 

boiler shut dow n?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(page 41 or 42).

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24 volts

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Chimney blockage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

across spill

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sw itch?

 

 

 

 

 

 

 

 

 

*Chimney system not

 

 

*T'stat or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

 

constructed in accordance

 

 

zone valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

w ith Parts 7 and 10 of

 

 

w iring calling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24 volts

 

 

 

 

 

 

 

 

 

National Fuel Gas Code.

 

 

for heat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Dow n draft

 

 

*T'stat w ires

 

 

 

 

 

across

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

shorted

 

 

 

 

 

rollout

 

 

 

 

 

 

 

 

 

*Inadequate combustion air

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sw itch?

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

supply in boiler room

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Rollout sw itch open.

 

 

 

 

 

*Internal boiler

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Loose electrical

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace w ith exact

 

 

 

 

 

w iring

 

 

connection in 24

 

 

 

 

 

 

 

replacement (see parts

 

 

 

 

 

problem,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

volt w iring

 

 

 

 

 

 

 

 

 

list). Check for blocked

 

 

 

 

 

consult Crow n

 

 

betw een B1 or B2

 

 

 

 

 

 

 

heat exchanger.

 

 

 

 

 

representative

 

 

and gas valve or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

module

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

39

38

Image 39
Contents These instructions must be affixed on or adjacent to the boiler Gas-Fired Natural Draft Water Boilers INSTALLATION INSTRUCTIONSCWI Series ModelsI Product Description Table of ContentsII Specifications FIGURE 1 CWI BOILERS - GENERALCONFIGURATIONTABLE 1 CWI SPECIFICATIONS IV Locating the Boiler III Before InstallingV Air for Combustion and Ventilation For Buildings of Other than Unusually Tight Construction ForBuildingsofUnusuallyTightConstructionExample FIGURE3BOILERINSTALLEDINCONFINEDSPACE, ALL AIR FROM INSIDE FIGURE 4 ALL AIR FROM OUTDOORS, VENTILATED CRAWL SPACE AND ATTICFIGURE 5 ALL AIR FROM OUTDOORS VIA VENTILATED ATTIC FIGURE 6 ALL AIR FROM OUTDOORS, USING OPENINGS INTO BOILER ROOM VI Venting Removing an Existing Boiler from a Common Chimney FIGURE 9 VENT DAMPER INSTALLATION DETAILS FIGURE8 CWI BOILERTYPICALVENTSYSTEM INSTALLATION AND COMPONENTSVII Gas Piping VIII System Piping StandardPipingDANGER Piping for Special Situations 1413BOILERSIDEPIPING FIGURE 11 STANDARD BOILER PIPING FIGURE 12 INDIRECT WATER HEATERFIGURE13 BOILERBYPASSPIPING FIGURE15 BOILERPIPINGWITHCHILLER FIGURE14 ISOLATIONOFBOILERFROMSYSTEMWITHAHEATEXCHANGERIX TANKLESS HEATER PIPING A mixing valve does not eliminate the risk of scalding Feel water before showering or bathingFIGURE 17TANKLESSHEATERPIPING SingleZoneWiring IX WiringFIGURE 20 WIRING DIAGRAM, STANDING PILOT WITH TANKLESS HEATER Wiring Variations FACTORYWIRING NOT SHOWN - SEE FIGURES 18 FIGURE 22 CIRCULATOR ZONEWIRING USING HONEYWELLR845AsFACTORY BOILER WIRING NOT SHOWN - SEE FIGURES 18 FIGURE23ZONEWIRINGUSINGHONEYWELLV8043FZONEVALVESCWI Control System - Sequence of Operation Sequence of Operation, Standing Pilot, Less Tankless HeaterSequence of Operation, Standing Pilot, With Tankless Heater Sequence of Operation, Intermittent Ignition, With Tankless Heater Sequence of Operation, Intermittent Ignition, Less Tankless HeaterSafety Control Operation - Standing Pilot and Intermittent Ignition XI Start-up and CheckoutFIGURE 24 STANDING PILOT BURNER FLAME 2726Page Page LIGHTING INSTRUCTIONS FOR BOILERS EQUIPPED WITH HONEYWELL FOR YOUR SAFETY READ BEFORE OPERATINGLIGHTING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCEFOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONS FOR BOILERS EQUIPPED WITH ROBERTSHAW7000ERHC SERIES GAS VALVES STANDING PILOT VR8204 AND VR8304 SERIES GAS VALVES INTERMITTENT PILOT FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE7000DERHC SERIES GAS VALVES INTERMITTENT PILOT FIGURE 28b GASVALVEDETAIL-ROBERTSHAW 7000DERHC INTERMITTENT IGNITION FIGURE 27a GASVALVEDETAIL-HONEYWELLVR8200ORVR8300STANDINGPILOTXI Service and Maintenance Heat Exchanger Cleaning Procedure XIII Troubleshooting C1&C2? STARTNational Fuel Gas Code 5&6 onL2 ? STARTC1&C2? T&TV?C2 and Caution Read page 36 before attempting to use this chart Standing Pilot Ignition System Troubleshooting ChartIntermittent Ignition System Troubleshooting Chart XIV PARTS Page These Valves Piped in Series to Provide Redundent Shut-off 1/4 Pilot Tubing Used with Robertshaw Valves40mm BURNERS ONLY Page KEY # Page C. Heat Exchanger and Flue Collector Installation Appendix A Knockdown Boiler Assembly InstructionsA. Before Installing B. BaseAssembly PreparationFIGUREA1 BASE, HEAT EXCHANGER, FLUE COLLECTORASSEMBLY E. Control and Trim Installation D. Gas Valve InstallationFIGURE A2 JACKET INSTALLATION G. Complete Installation F. Electrical Wiring ConnectionsFIGURE A3 TAPPING LOCATIONS SEE TEXT FOR TAPPING USES P.O. Box 3633 I. StreetPhiladelphia