Crown Boiler CWI172, CWI345, CWI310, CWI103, CWI276, CWI Series, CWI069, CWI241 Wiring Variations

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Wiring Variations

(NOTE 2)

HONEYWELL

L8124E

HIGH LIMIT

2

H O N E Y W E LL

V R 82 04/V R 83 04

S E R IE S G A S VA LV E S (C W I06 9 - 345)

 

+

R O B E R T S H A W

T H

7 0 00 D E R H C

 

G A S VA LV E

T R

(C W I37 9)

LOW

LESS VENT

MAIN VALVE

LIMIT

 

 

DAMPER

PILOT VALVE

2.VENT DAMPER REQUIRED ON ALL BOILERS EXCEPT CWI310 - CWI379. WHEN DAMPER IS NOT USED, DAMPER HARNESS IS OMITTED AND TERMINAL B1 IS WIRED DIRECTLY TO FRS. AS SHOWN IN LADDER DIAGRAM

FIGURE21: WIRINGDIAGRAM, INTERMITTENTIGNITION (EI)SYSTEMWITHTANKLESSHEATER

Wiring Variations

1)Multiple Circulator Zones – Figure 22 shows wiring for two or more circulator zones using Honeywell R845As. One R845A is required for each circulator zone. Circulator terminals “C1” and “C2” on the limit control are not used. A DPST Honeywell RA832A may be substituted in place of the R845A using the “X” and “X” terminals in place of the “5” and “6” terminals on a R845A.

A call for heat from any thermostat will energize the DPST relay in that zone’s R845A. When this relay is energized, electrical continuity is created between terminals 3 and 4, energizing the circulator for that zone. At the same time, electrical continuity is created between terminals 5 and 6 on the R845A, creating a current path from terminal “T” to “TV” on the limit control.

Assuming that the supply water temperature is below the high limit setting, the normal ignition sequence will be initiated.

2)Multiple Zones using Zone Valves – Figure 23 shows wiring for multiple zones using Honeywell V8043F zone valves. This wiring diagram may be used for other 24-volt zone valves as long as they are equipped with end switches. Do not attempt to use the transformer on the limit control to power the zone valves; use a separate transformer. Up to five V8043Fs may be powered by one 48VA transformer, such as the Honeywell AT87A.

A call for heat from a given thermostat will result in the application of 24 volts across the TH and TR terminals on the corresponding zone valve, energizing the zone valve motor. The zone valve opens and the end switch contacts are then made. The end switches are connected in parallel with each other and to the “T” and “TV” thermostat connections so that any zone valve that opens will also start the circulator and fire the boiler (assuming the high limit is not open). Zone valve terminal TH/ TR has no internal connection on the zone valve; it is merely a “binding post” used to connect two or more wires.

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Contents Models Gas-Fired Natural Draft Water Boilers INSTALLATION INSTRUCTIONSCWI Series These instructions must be affixed on or adjacent to the boilerTable of Contents I Product DescriptionFIGURE 1 CWI BOILERS - GENERALCONFIGURATION II SpecificationsTABLE 1 CWI SPECIFICATIONS III Before Installing IV Locating the BoilerV Air for Combustion and Ventilation ForBuildingsofUnusuallyTightConstruction For Buildings of Other than Unusually Tight ConstructionExample FIGURE 4 ALL AIR FROM OUTDOORS, VENTILATED CRAWL SPACE AND ATTIC FIGURE3BOILERINSTALLEDINCONFINEDSPACE, ALL AIR FROM INSIDEFIGURE 5 ALL AIR FROM OUTDOORS VIA VENTILATED ATTIC FIGURE 6 ALL AIR FROM OUTDOORS, USING OPENINGS INTO BOILER ROOM VI Venting Removing an Existing Boiler from a Common Chimney FIGURE8 CWI BOILERTYPICALVENTSYSTEM INSTALLATION AND COMPONENTS FIGURE 9 VENT DAMPER INSTALLATION DETAILSVII Gas Piping StandardPiping VIII System PipingDANGER 1413 Piping for Special SituationsFIGURE 11 STANDARD BOILER PIPING FIGURE 12 INDIRECT WATER HEATER BOILERSIDEPIPINGFIGURE13 BOILERBYPASSPIPING FIGURE14 ISOLATIONOFBOILERFROMSYSTEMWITHAHEATEXCHANGER FIGURE15 BOILERPIPINGWITHCHILLERIX TANKLESS HEATER PIPING Feel water before showering or bathing A mixing valve does not eliminate the risk of scaldingFIGURE 17TANKLESSHEATERPIPING IX Wiring SingleZoneWiringFIGURE 20 WIRING DIAGRAM, STANDING PILOT WITH TANKLESS HEATER Wiring Variations FIGURE23ZONEWIRINGUSINGHONEYWELLV8043FZONEVALVES FIGURE 22 CIRCULATOR ZONEWIRING USING HONEYWELLR845AsFACTORY BOILER WIRING NOT SHOWN - SEE FIGURES 18 FACTORYWIRING NOT SHOWN - SEE FIGURES 18Sequence of Operation, Standing Pilot, Less Tankless Heater CWI Control System - Sequence of OperationSequence of Operation, Standing Pilot, With Tankless Heater Sequence of Operation, Intermittent Ignition, Less Tankless Heater Sequence of Operation, Intermittent Ignition, With Tankless HeaterXI Start-up and Checkout Safety Control Operation - Standing Pilot and Intermittent Ignition2726 FIGURE 24 STANDING PILOT BURNER FLAMEPage Page TO TURN OFF GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE OPERATINGLIGHTING INSTRUCTIONS LIGHTING INSTRUCTIONS FOR BOILERS EQUIPPED WITH HONEYWELLLIGHTING INSTRUCTIONS FOR BOILERS EQUIPPED WITH ROBERTSHAW FOR YOUR SAFETY READ BEFORE LIGHTING7000ERHC SERIES GAS VALVES STANDING PILOT TO TURN OFF GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS VR8204 AND VR8304 SERIES GAS VALVES INTERMITTENT PILOT7000DERHC SERIES GAS VALVES INTERMITTENT PILOT FIGURE 27a GASVALVEDETAIL-HONEYWELLVR8200ORVR8300STANDINGPILOT FIGURE 28b GASVALVEDETAIL-ROBERTSHAW 7000DERHC INTERMITTENT IGNITIONXI Service and Maintenance Heat Exchanger Cleaning Procedure XIII Troubleshooting START C1&C2?5&6 on National Fuel Gas CodeSTART L2 ?T&TV? C1&C2?C2 and Standing Pilot Ignition System Troubleshooting Chart Caution Read page 36 before attempting to use this chartIntermittent Ignition System Troubleshooting Chart XIV PARTS Page 1/4 Pilot Tubing Used with Robertshaw Valves These Valves Piped in Series to Provide Redundent Shut-off40mm BURNERS ONLY Page KEY # Page B. BaseAssembly Preparation Appendix A Knockdown Boiler Assembly InstructionsA. Before Installing C. Heat Exchanger and Flue Collector InstallationFIGUREA1 BASE, HEAT EXCHANGER, FLUE COLLECTORASSEMBLY D. Gas Valve Installation E. Control and Trim InstallationFIGURE A2 JACKET INSTALLATION F. Electrical Wiring Connections G. Complete InstallationFIGURE A3 TAPPING LOCATIONS SEE TEXT FOR TAPPING USES 3633 I. Street P.O. BoxPhiladelphia