Crown Boiler CWI207, CWI172, CWI345, CWI310, CWI103, CWI276, CWI Series IX Wiring, SingleZoneWiring

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IX Wiring

IX Wiring

WARNING

All wiring and grounding must be done in accordance with the authority having jurisdiction or, in the absence of such requirements, with the National Electrical Code (ANSI/NFPA 70).

SingleZoneWiring

1)120 Volt Wiring - The boiler should be provided with its own 15A branch circuit with fused disconnect. All 120 volt connections are made inside the L8148E or L8124E aquastat relay as follows (also see Figures 18-21):

Hot (“black”) - Terminal “L1”

Neutral (“white”) - Terminal “L2”

Ground (“green” or bare) - Ground screw on case of L8148E or L8124E

2)Thermostat Wiring - Follow thermostat manufacturer instructions. To insure proper thermostat operation, avoid installation in areas of poor air circulation, hot spots (near any heat source or in direct sunlight), cold spots (outside walls, walls adjacent to unheated areas, locations subject to drafts). Provide Class II circuit between thermostat and boiler. Connect thermostat wire leads to terminals T and TV inside L8148E aquastat relay.

(NOTE 2)

2

N L

V8295A

GAS VALVE

(CWI310-379 ONLY) SingleZoneWiring

V8295A

(CW I310 -379 ONLY)

L

N

2.VENT DAMPER REQUIRED ON ALL BOILERS EXCEPT CWI310 - CWI379. WHEN DAMPER IS NOT USED, DAMPER HARNESS IS REPLACED WITH JUMPER PLUG

FIGURE18: WIRINGDIAGRAM, STANDINGPILOTLESSTANKLESSHEATER

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19

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Contents Gas-Fired Natural Draft Water Boilers INSTALLATION INSTRUCTIONS CWI SeriesModels These instructions must be affixed on or adjacent to the boilerTable of Contents I Product DescriptionTABLE 1 CWI SPECIFICATIONS II SpecificationsFIGURE 1 CWI BOILERS - GENERALCONFIGURATION III Before Installing IV Locating the BoilerV Air for Combustion and Ventilation Example For Buildings of Other than Unusually Tight ConstructionForBuildingsofUnusuallyTightConstruction FIGURE 5 ALL AIR FROM OUTDOORS VIA VENTILATED ATTIC FIGURE3BOILERINSTALLEDINCONFINEDSPACE, ALL AIR FROM INSIDEFIGURE 4 ALL AIR FROM OUTDOORS, VENTILATED CRAWL SPACE AND ATTIC FIGURE 6 ALL AIR FROM OUTDOORS, USING OPENINGS INTO BOILER ROOM VI Venting Removing an Existing Boiler from a Common Chimney FIGURE8 CWI BOILERTYPICALVENTSYSTEM INSTALLATION AND COMPONENTS FIGURE 9 VENT DAMPER INSTALLATION DETAILSVII Gas Piping DANGER VIII System PipingStandardPiping 1413 Piping for Special SituationsFIGURE 11 STANDARD BOILER PIPING FIGURE 12 INDIRECT WATER HEATER BOILERSIDEPIPINGFIGURE13 BOILERBYPASSPIPING FIGURE14 ISOLATIONOFBOILERFROMSYSTEMWITHAHEATEXCHANGER FIGURE15 BOILERPIPINGWITHCHILLERIX TANKLESS HEATER PIPING FIGURE 17TANKLESSHEATERPIPING A mixing valve does not eliminate the risk of scaldingFeel water before showering or bathing IX Wiring SingleZoneWiringFIGURE 20 WIRING DIAGRAM, STANDING PILOT WITH TANKLESS HEATER Wiring Variations FIGURE 22 CIRCULATOR ZONEWIRING USING HONEYWELLR845As FACTORY BOILER WIRING NOT SHOWN - SEE FIGURES 18FIGURE23ZONEWIRINGUSINGHONEYWELLV8043FZONEVALVES FACTORYWIRING NOT SHOWN - SEE FIGURES 18Sequence of Operation, Standing Pilot, With Tankless Heater CWI Control System - Sequence of OperationSequence of Operation, Standing Pilot, Less Tankless Heater Sequence of Operation, Intermittent Ignition, Less Tankless Heater Sequence of Operation, Intermittent Ignition, With Tankless HeaterXI Start-up and Checkout Safety Control Operation - Standing Pilot and Intermittent Ignition2726 FIGURE 24 STANDING PILOT BURNER FLAMEPage Page FOR YOUR SAFETY READ BEFORE OPERATING LIGHTING INSTRUCTIONSTO TURN OFF GAS TO APPLIANCE LIGHTING INSTRUCTIONS FOR BOILERS EQUIPPED WITH HONEYWELL7000ERHC SERIES GAS VALVES STANDING PILOT FOR YOUR SAFETY READ BEFORE LIGHTINGLIGHTING INSTRUCTIONS FOR BOILERS EQUIPPED WITH ROBERTSHAW FOR YOUR SAFETY READ BEFORE LIGHTING OPERATING INSTRUCTIONSTO TURN OFF GAS TO APPLIANCE VR8204 AND VR8304 SERIES GAS VALVES INTERMITTENT PILOT7000DERHC SERIES GAS VALVES INTERMITTENT PILOT FIGURE 27a GASVALVEDETAIL-HONEYWELLVR8200ORVR8300STANDINGPILOT FIGURE 28b GASVALVEDETAIL-ROBERTSHAW 7000DERHC INTERMITTENT IGNITIONXI Service and Maintenance Heat Exchanger Cleaning Procedure XIII Troubleshooting START C1&C2?5&6 on National Fuel Gas CodeSTART L2 ?C2 and C1&C2?T&TV? Standing Pilot Ignition System Troubleshooting Chart Caution Read page 36 before attempting to use this chartIntermittent Ignition System Troubleshooting Chart XIV PARTS Page 40mm BURNERS ONLY These Valves Piped in Series to Provide Redundent Shut-off1/4 Pilot Tubing Used with Robertshaw Valves Page KEY # Page Appendix A Knockdown Boiler Assembly Instructions A. Before InstallingB. BaseAssembly Preparation C. Heat Exchanger and Flue Collector InstallationFIGUREA1 BASE, HEAT EXCHANGER, FLUE COLLECTORASSEMBLY D. Gas Valve Installation E. Control and Trim InstallationFIGURE A2 JACKET INSTALLATION F. Electrical Wiring Connections G. Complete InstallationFIGURE A3 TAPPING LOCATIONS SEE TEXT FOR TAPPING USES Philadelphia P.O. Box3633 I. Street