Crown Boiler CWI207, CWI172, CWI345, CWI310, CWI103, CWI276, CWI Series, CWI069, CWI241 VI Venting

Page 9

The “free area” of an opening takes into account the blocking effect of mesh, grills, and louvers. Where screens are used, they must be no finer than ¼” (4 x 4) mesh.

VI Venting

Vent installation must be in accordance with local building codes, or the local authority having jurisdiction, or the National Fuel Gas Code, NFPA 54/ANSI Z 223.1.

A typical vent installation is illustrated by Figure 8. The components of vent installation are the vent damper, vent connector and chimney.

1)Acceptable Chimneys - The following chimneys may be used to vent CWI series boilers:

Listed Type B or L gas vent - Install in accordance with the manufacturer’s instructions, the terms of its listing, and applicable codes.

Masonry Chimney - The masonry chimney must be constructed in accordance with the Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances (NFPA 211) and lined with a clay liner or other listed lining system. Do not vent a CWI series boiler into an unlined chimney.

2)Acceptable Vent Connectors - The following may be used for vent connectors:

Listed type B or L Gas Vent

Single Wall Galvanized Pipe - Use 0.018” (26 gauge or heavier). The size and location of the chimney may not permit the use of a single wall connector in some cases. See the National Fuel Gas Code. Do not use single wall pipe for vent connectors in attics.

Other Vent Connectors Permitted by the National Fuel Gas Code.

3)Chimney and Vent Connector Sizing - Size the chimney and vent connector in accordance with the National Fuel Gas Code.

4)Exterior Chimneys - An exterior chimney has one or more sides exposed to the outdoors below the roof line. There are two conditions under which an exterior chimney may be used:

In some very restrictive cases, CWI series boilers may be vented into an exterior ceramic lined masonry chimney. See the National Fuel Gas Code for information on when exterior chimneys may be used.

An exterior masonry chimney may be used if it is lined with B vent or a listed chimney lining system.

5)This boiler may be vented using a listed power venter. The power venter must be in sized and installed in accordance with the power venter manufacturer’s instructions, the terms of the power venter listing, and applicable codes. The boiler must be electrically interlocked with the power venter to prevent boiler operation if the power venter fails to operate. Before deciding to use a power venter, make certain that the flue gas exiting the power venter will not damage adjacent construction or other structures. Also make certain that the power venter terminal will not be subjected to winds which could effect power venter operation.

6)Do not connect the vent of this appliance into any portion of a mechanical vent system operating under positive pressure.

7)Do not connect the boiler into a chimney flue serving an open fireplace or other solid fuel appliance.

8)Prior to boiler installation, inspect chimney for obstructions or other defects and correct as required. Clean chimney as necessary.

9)Vent pipe should slope upward from draft diverter not less than one inch in four feet. No portion of vent pipe should run downward or have sags. Vent pipe must be securely supported.

10)The vertical section of vent pipe coming off the boiler should be as tall as possible, while still maintaining the proper clearance from the horizontal vent connector to combustibles and the proper pitch called for in (9) above.

11)Vent pipe should be installed above the bottom of the chimney to prevent blockage.

12)Vent pipe must be inserted flush with inside face of the chimney liner and the space between vent pipe and chimney

9

8

Image 9
Contents CWI Series Gas-Fired Natural Draft Water Boilers INSTALLATION INSTRUCTIONSModels These instructions must be affixed on or adjacent to the boilerI Product Description Table of ContentsII Specifications FIGURE 1 CWI BOILERS - GENERALCONFIGURATIONTABLE 1 CWI SPECIFICATIONS IV Locating the Boiler III Before InstallingV Air for Combustion and Ventilation For Buildings of Other than Unusually Tight Construction ForBuildingsofUnusuallyTightConstructionExample FIGURE3BOILERINSTALLEDINCONFINEDSPACE, ALL AIR FROM INSIDE FIGURE 4 ALL AIR FROM OUTDOORS, VENTILATED CRAWL SPACE AND ATTICFIGURE 5 ALL AIR FROM OUTDOORS VIA VENTILATED ATTIC FIGURE 6 ALL AIR FROM OUTDOORS, USING OPENINGS INTO BOILER ROOM VI Venting Removing an Existing Boiler from a Common Chimney FIGURE 9 VENT DAMPER INSTALLATION DETAILS FIGURE8 CWI BOILERTYPICALVENTSYSTEM INSTALLATION AND COMPONENTSVII Gas Piping VIII System Piping StandardPipingDANGER Piping for Special Situations 1413BOILERSIDEPIPING FIGURE 11 STANDARD BOILER PIPING FIGURE 12 INDIRECT WATER HEATERFIGURE13 BOILERBYPASSPIPING FIGURE15 BOILERPIPINGWITHCHILLER FIGURE14 ISOLATIONOFBOILERFROMSYSTEMWITHAHEATEXCHANGERIX TANKLESS HEATER PIPING A mixing valve does not eliminate the risk of scalding Feel water before showering or bathingFIGURE 17TANKLESSHEATERPIPING SingleZoneWiring IX WiringFIGURE 20 WIRING DIAGRAM, STANDING PILOT WITH TANKLESS HEATER Wiring Variations FACTORY BOILER WIRING NOT SHOWN - SEE FIGURES 18 FIGURE 22 CIRCULATOR ZONEWIRING USING HONEYWELLR845AsFIGURE23ZONEWIRINGUSINGHONEYWELLV8043FZONEVALVES FACTORYWIRING NOT SHOWN - SEE FIGURES 18CWI Control System - Sequence of Operation Sequence of Operation, Standing Pilot, Less Tankless HeaterSequence of Operation, Standing Pilot, With Tankless Heater Sequence of Operation, Intermittent Ignition, With Tankless Heater Sequence of Operation, Intermittent Ignition, Less Tankless HeaterSafety Control Operation - Standing Pilot and Intermittent Ignition XI Start-up and CheckoutFIGURE 24 STANDING PILOT BURNER FLAME 2726Page Page LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATINGTO TURN OFF GAS TO APPLIANCE LIGHTING INSTRUCTIONS FOR BOILERS EQUIPPED WITH HONEYWELLFOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONS FOR BOILERS EQUIPPED WITH ROBERTSHAW7000ERHC SERIES GAS VALVES STANDING PILOT OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTINGTO TURN OFF GAS TO APPLIANCE VR8204 AND VR8304 SERIES GAS VALVES INTERMITTENT PILOT7000DERHC SERIES GAS VALVES INTERMITTENT PILOT FIGURE 28b GASVALVEDETAIL-ROBERTSHAW 7000DERHC INTERMITTENT IGNITION FIGURE 27a GASVALVEDETAIL-HONEYWELLVR8200ORVR8300STANDINGPILOTXI Service and Maintenance Heat Exchanger Cleaning Procedure XIII Troubleshooting C1&C2? STARTNational Fuel Gas Code 5&6 onL2 ? STARTC1&C2? T&TV?C2 and Caution Read page 36 before attempting to use this chart Standing Pilot Ignition System Troubleshooting ChartIntermittent Ignition System Troubleshooting Chart XIV PARTS Page These Valves Piped in Series to Provide Redundent Shut-off 1/4 Pilot Tubing Used with Robertshaw Valves40mm BURNERS ONLY Page KEY # Page A. Before Installing Appendix A Knockdown Boiler Assembly InstructionsB. BaseAssembly Preparation C. Heat Exchanger and Flue Collector InstallationFIGUREA1 BASE, HEAT EXCHANGER, FLUE COLLECTORASSEMBLY E. Control and Trim Installation D. Gas Valve InstallationFIGURE A2 JACKET INSTALLATION G. Complete Installation F. Electrical Wiring ConnectionsFIGURE A3 TAPPING LOCATIONS SEE TEXT FOR TAPPING USES P.O. Box 3633 I. StreetPhiladelphia