Crown Boiler CWI345, CWI172, CWI310, CWI103, CWI276, CWI Series, CWI069, CWI241, CWI379 VII Gas Piping

Page 12
VII Gas Piping

VII Gas Piping

Gas piping to the boiler must be sized to deliver adequate gas for the boiler to fire at the nameplate input at a line pressure between the minimum and maximum values shown on the rating plate. For more information on gas line sizing, consult the utility or Chapter 2 of the National Fuel Gas Code.

Figure 10 shows typical gas piping connection to the CWI boiler. A sediment trap must be installed upstream of all gas controls. Install a manual shut-off valve outside the jacket and ground joint union as shown.

The boiler and its gas connection must be leak tested before placing the boiler in operation. When doing this, the boiler and its individual shut-off must be disconnected from the rest of the system during any pressure testing of that system at pressures in excess of 1/2 psi. When pressure testing the gas system at pressures of 1/2 psi or less, isolate the boiler from the gas supply system by closing its individual manual shut-off valve.

FIGURE10: GASCONNECTIONTOBOILER

*

*State of Massachusetts Requires Manual Shut-off Valve to be “T” Handle Type

12

11

Image 12
Contents Gas-Fired Natural Draft Water Boilers INSTALLATION INSTRUCTIONS CWI SeriesModels These instructions must be affixed on or adjacent to the boilerTable of Contents I Product DescriptionII Specifications FIGURE 1 CWI BOILERS - GENERALCONFIGURATIONTABLE 1 CWI SPECIFICATIONS III Before Installing IV Locating the BoilerV Air for Combustion and Ventilation For Buildings of Other than Unusually Tight Construction ForBuildingsofUnusuallyTightConstructionExample FIGURE3BOILERINSTALLEDINCONFINEDSPACE, ALL AIR FROM INSIDE FIGURE 4 ALL AIR FROM OUTDOORS, VENTILATED CRAWL SPACE AND ATTICFIGURE 5 ALL AIR FROM OUTDOORS VIA VENTILATED ATTIC FIGURE 6 ALL AIR FROM OUTDOORS, USING OPENINGS INTO BOILER ROOM VI Venting Removing an Existing Boiler from a Common Chimney FIGURE8 CWI BOILERTYPICALVENTSYSTEM INSTALLATION AND COMPONENTS FIGURE 9 VENT DAMPER INSTALLATION DETAILSVII Gas Piping VIII System Piping StandardPipingDANGER 1413 Piping for Special SituationsFIGURE 11 STANDARD BOILER PIPING FIGURE 12 INDIRECT WATER HEATER BOILERSIDEPIPINGFIGURE13 BOILERBYPASSPIPING FIGURE14 ISOLATIONOFBOILERFROMSYSTEMWITHAHEATEXCHANGER FIGURE15 BOILERPIPINGWITHCHILLERIX TANKLESS HEATER PIPING A mixing valve does not eliminate the risk of scalding Feel water before showering or bathingFIGURE 17TANKLESSHEATERPIPING IX Wiring SingleZoneWiringFIGURE 20 WIRING DIAGRAM, STANDING PILOT WITH TANKLESS HEATER Wiring Variations FIGURE 22 CIRCULATOR ZONEWIRING USING HONEYWELLR845As FACTORY BOILER WIRING NOT SHOWN - SEE FIGURES 18FIGURE23ZONEWIRINGUSINGHONEYWELLV8043FZONEVALVES FACTORYWIRING NOT SHOWN - SEE FIGURES 18CWI Control System - Sequence of Operation Sequence of Operation, Standing Pilot, Less Tankless HeaterSequence of Operation, Standing Pilot, With Tankless Heater Sequence of Operation, Intermittent Ignition, Less Tankless Heater Sequence of Operation, Intermittent Ignition, With Tankless HeaterXI Start-up and Checkout Safety Control Operation - Standing Pilot and Intermittent Ignition2726 FIGURE 24 STANDING PILOT BURNER FLAMEPage Page FOR YOUR SAFETY READ BEFORE OPERATING LIGHTING INSTRUCTIONSTO TURN OFF GAS TO APPLIANCE LIGHTING INSTRUCTIONS FOR BOILERS EQUIPPED WITH HONEYWELLFOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONS FOR BOILERS EQUIPPED WITH ROBERTSHAW7000ERHC SERIES GAS VALVES STANDING PILOT FOR YOUR SAFETY READ BEFORE LIGHTING OPERATING INSTRUCTIONSTO TURN OFF GAS TO APPLIANCE VR8204 AND VR8304 SERIES GAS VALVES INTERMITTENT PILOT7000DERHC SERIES GAS VALVES INTERMITTENT PILOT FIGURE 27a GASVALVEDETAIL-HONEYWELLVR8200ORVR8300STANDINGPILOT FIGURE 28b GASVALVEDETAIL-ROBERTSHAW 7000DERHC INTERMITTENT IGNITIONXI Service and Maintenance Heat Exchanger Cleaning Procedure XIII Troubleshooting START C1&C2?5&6 on National Fuel Gas CodeSTART L2 ?C1&C2? T&TV?C2 and Standing Pilot Ignition System Troubleshooting Chart Caution Read page 36 before attempting to use this chartIntermittent Ignition System Troubleshooting Chart XIV PARTS Page These Valves Piped in Series to Provide Redundent Shut-off 1/4 Pilot Tubing Used with Robertshaw Valves40mm BURNERS ONLY Page KEY # Page Appendix A Knockdown Boiler Assembly Instructions A. Before InstallingB. BaseAssembly Preparation C. Heat Exchanger and Flue Collector InstallationFIGUREA1 BASE, HEAT EXCHANGER, FLUE COLLECTORASSEMBLY D. Gas Valve Installation E. Control and Trim InstallationFIGURE A2 JACKET INSTALLATION F. Electrical Wiring Connections G. Complete InstallationFIGURE A3 TAPPING LOCATIONS SEE TEXT FOR TAPPING USES P.O. Box 3633 I. StreetPhiladelphia