Crown Boiler CWI379 A mixing valve does not eliminate the risk of scalding, Tanklessheaterpiping

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A mixing valve does not eliminate the risk of scalding.

WARNING

A mixing valve does not eliminate the risk of scalding.

Set the mixing valve and boiler low limit adjustments as low as possible.

Feel water before showering or bathing.

If anti-scald or anti-chill protection is required, use devices specifically designed for such service. Install and maintain these devices in accordance with the manufacturer’s instructions. Do not use the mixing valve as a substitute for pressure balancing valves or other devices required by plumbing codes to protect against scalding.

3)Pressure Relief Valve (Required) - Limits the pressure in the tankless heater and piping. Use an ASME constructed valve designed for domestic water service, such as the Watts #3L. Note that this is a pressure relief valve, not a T&P valve. Select a valve with a pressure setting less than or equal to the working pressure marked on the tankless coil. Pipe the discharge to a safe location using piping the same size as the discharge connection on the valve. In Massachusetts, terminate the relief valve discharge pipe 12” above the floor.

4)Hose Bib Valves (Recommended) - These valves permit the coil to be periodically “backflushed” to remove sediment.

5)Globe or Ball Valve (Recommended) - Used to adjust the flow through the entire tankless heater system if needed.

6)Unions (Required) - Tankless heaters may require periodic gasket replacement or other maintenance which requires removal of the heater from the boiler. Install unions anywhere in the tankless heater piping that will facilitate removal of the heater.

7)Backflow Preventer (Required in Massachusetts) - If required by local codes, install a backflow preventer in the cold water connection to the tankless coil just upstream of the piping shown in Figure 18. Install in accordance with local codes and the backflow preventer’s installation instructions. Also install a potable water expansion tank on the outlet side of the backflow preventer (between the backflow preventer and the piping shown in Figure 18).

FIGURE 17:TANKLESSHEATERPIPING

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Contents These instructions must be affixed on or adjacent to the boiler Gas-Fired Natural Draft Water Boilers INSTALLATION INSTRUCTIONSCWI Series ModelsI Product Description Table of ContentsFIGURE 1 CWI BOILERS - GENERALCONFIGURATION II SpecificationsTABLE 1 CWI SPECIFICATIONS IV Locating the Boiler III Before InstallingV Air for Combustion and Ventilation ForBuildingsofUnusuallyTightConstruction For Buildings of Other than Unusually Tight ConstructionExample FIGURE 4 ALL AIR FROM OUTDOORS, VENTILATED CRAWL SPACE AND ATTIC FIGURE3BOILERINSTALLEDINCONFINEDSPACE, ALL AIR FROM INSIDEFIGURE 5 ALL AIR FROM OUTDOORS VIA VENTILATED ATTIC FIGURE 6 ALL AIR FROM OUTDOORS, USING OPENINGS INTO BOILER ROOM VI Venting Removing an Existing Boiler from a Common Chimney FIGURE 9 VENT DAMPER INSTALLATION DETAILS FIGURE8 CWI BOILERTYPICALVENTSYSTEM INSTALLATION AND COMPONENTSVII Gas Piping StandardPiping VIII System PipingDANGER Piping for Special Situations 1413BOILERSIDEPIPING FIGURE 11 STANDARD BOILER PIPING FIGURE 12 INDIRECT WATER HEATERFIGURE13 BOILERBYPASSPIPING FIGURE15 BOILERPIPINGWITHCHILLER FIGURE14 ISOLATIONOFBOILERFROMSYSTEMWITHAHEATEXCHANGERIX TANKLESS HEATER PIPING Feel water before showering or bathing A mixing valve does not eliminate the risk of scaldingFIGURE 17TANKLESSHEATERPIPING SingleZoneWiring IX WiringFIGURE 20 WIRING DIAGRAM, STANDING PILOT WITH TANKLESS HEATER Wiring Variations FACTORYWIRING NOT SHOWN - SEE FIGURES 18 FIGURE 22 CIRCULATOR ZONEWIRING USING HONEYWELLR845AsFACTORY BOILER WIRING NOT SHOWN - SEE FIGURES 18 FIGURE23ZONEWIRINGUSINGHONEYWELLV8043FZONEVALVESSequence of Operation, Standing Pilot, Less Tankless Heater CWI Control System - Sequence of OperationSequence of Operation, Standing Pilot, With Tankless Heater Sequence of Operation, Intermittent Ignition, With Tankless Heater Sequence of Operation, Intermittent Ignition, Less Tankless HeaterSafety Control Operation - Standing Pilot and Intermittent Ignition XI Start-up and CheckoutFIGURE 24 STANDING PILOT BURNER FLAME 2726Page Page LIGHTING INSTRUCTIONS FOR BOILERS EQUIPPED WITH HONEYWELL FOR YOUR SAFETY READ BEFORE OPERATINGLIGHTING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCELIGHTING INSTRUCTIONS FOR BOILERS EQUIPPED WITH ROBERTSHAW FOR YOUR SAFETY READ BEFORE LIGHTING7000ERHC SERIES GAS VALVES STANDING PILOT VR8204 AND VR8304 SERIES GAS VALVES INTERMITTENT PILOT FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE7000DERHC SERIES GAS VALVES INTERMITTENT PILOT FIGURE 28b GASVALVEDETAIL-ROBERTSHAW 7000DERHC INTERMITTENT IGNITION FIGURE 27a GASVALVEDETAIL-HONEYWELLVR8200ORVR8300STANDINGPILOTXI Service and Maintenance Heat Exchanger Cleaning Procedure XIII Troubleshooting C1&C2? STARTNational Fuel Gas Code 5&6 onL2 ? STARTT&TV? C1&C2?C2 and Caution Read page 36 before attempting to use this chart Standing Pilot Ignition System Troubleshooting ChartIntermittent Ignition System Troubleshooting Chart XIV PARTS Page 1/4 Pilot Tubing Used with Robertshaw Valves These Valves Piped in Series to Provide Redundent Shut-off40mm BURNERS ONLY Page KEY # Page C. Heat Exchanger and Flue Collector Installation Appendix A Knockdown Boiler Assembly InstructionsA. Before Installing B. BaseAssembly PreparationFIGUREA1 BASE, HEAT EXCHANGER, FLUE COLLECTORASSEMBLY E. Control and Trim Installation D. Gas Valve InstallationFIGURE A2 JACKET INSTALLATION G. Complete Installation F. Electrical Wiring ConnectionsFIGURE A3 TAPPING LOCATIONS SEE TEXT FOR TAPPING USES 3633 I. Street P.O. BoxPhiladelphia