Baldor iMN1800 Location, Clean Room, Mounting a Stage to the Machine Base and Payload To Stage

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Section 2

Installation & Operation

Overview

Installation should conform to the National Electrical Code as well as local codes and

 

practices. When other devices are coupled to the motor, be sure to install protective

 

devices to prevent accidents. Machinery that is accessible to personnel should provide

 

protection in the form of guard rails, screening, warning signs etc.

Location

The motor should be installed in an area that is protected from direct sunlight, corrosives,

 

harmful gases or liquids, dust, metallic particles, welding spatters and vibration.

 

Exposure to these can reduce the operating life and degrade performance. Be sure to

 

allow clearance for ventilation and access for cleaning, repair, service and inspections.

 

Ventilation is extremely important. Be sure the area for ventilation is not obstructed.

 

Obstructions limit the free passage of air. Motors get warm and the heat must be

 

dissipated to prevent damage.

 

These motors are not designed for atmospheric conditions that require explosion proof

 

operation. They must NOT be used in the presence of flammable or combustible vapors

 

or dust.

Clean Room

Stages prepared for Class 10, 100 and 10,000 clean room requirements can be ordered

 

as an option to our standard products. Materials must be suitable for the specified

 

environment. The customer must perform the final cleaning due to contamination during

 

shipping and handling.

 

The most common changes to the stages include the replacement of the bellows,

 

installation of special greases, elimination of bearing shields and the removal of other

 

non–critical components that may contribute to particle generation.

Mounting a Stage to the Machine Base and Payload To Stage

SYour stage is provided with mounting holes to attach the stage to a machine base. If your stage is supplied with bellows, you must remove the bellows to access the mounting holes. The mounting holes are typically non–threaded, counter–bored holes that accommodate a variety of screw sizes. It is recommended that a hardened machine screw be used. Refer to the mechanical drawings provided with your stage for mounting screw size and hole locations.

SThe flatness of your mounting surface will greatly influence the flatness and straightness specification of your stage. The stage structure will tend to mirror the flatness of the mounting surface. For the stage to maintain its specification, it must be mounted to a surface that is flat (maximum error of 0.0005 inches per foot). A maximum of 0.010 inches per foot is the maximum mounting surface flatness error allowable for operation of the stage. However, at 0.010 inches per foot mounting base flatness, the stage flatness and straightness specification will be degraded.

SThe mounting surface must be clean and free of particles that could affect flatness (particles that come between the stage and the mounting surface) . It is also recommended that the base of the stage be cleaned to remove contamination. Cleaning with alcohol or acetone is suggested, however avoid submersion or contamination of the internal components.

SWhen mounting the payload to the slide assembly, use the same precautions mentioned for the stage. Refer to the stage outline drawing for hole locations and specifications.

SWhen pinning is required, Baldor recommends that the stage be machined and assembled at the factory.

Note: It is strongly recommended that a thread locking compound be used when mounting the stage to the base and when mounting the payload to the slide assembly.

MN1800

Installation & Operation 2-1

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Contents Linear Motors MN1800Table of Contents Ii Table of Contents MN1800 Indicates a condition that can cause damage to equipment Limited WarrantyOverview Lifting, installing, operating and maintaining operations Installation, operation and maintenance of this equipmentDo not apply AC power before you ensure that all grounding Attempt to install operate or maintain this equipmentReceiving StorageUnpacking HandlingGeneral Information MN1800 Mounting a Stage to the Machine Base and Payload To Stage Clean RoomLocation Lmac Connection Diagram Lmac Linear Induction MotorLmbr Series Brush DC Linear Servo Motor Lmbl Series Brushless Linear Iron Core Servo Motor InstallationAlternate Installation Refer to Figure Motor Cable Hall Cable Limit Cable AY1763A00 Leadwire ConnectionWire Color Modular Magnet Track Installation Brushless Linear Iron Core Servo Motor Modular Magnet Track Hall Cable Limit CableLmcf Series Brushless Linear Cog Free Servo Motor Air Gap SpacingLmnc Moving Coil Type Pin# ColorLmnm Moving Magnet Type Non Commutated DC Linear Servo Motor Switching Lmpy Series Polynoid Linear Motor Holding OptionSingle Holding Double HoldingLeadwire Connection Motor Cable Signal Name Wire ColorLmpy Series Polynoid Linear Motor Holding OptionAdjust Air Gap MaintenanceAY0165A00 Leadwire Connection 9 pin to flying leads Lmss Series Linear StepperAir Bearing Motor Cleaning the Forcer and Platen Installation Mounting the Forcer on the PlatenLmss Series Removing the Forcer from the PlatenLmds Series Dual Axis Linear Stepper Motor Items Required but not IncludedUnpacking Stage Specifications DisclaimerPositioning Stages Stage specifications LSE Series Enclosed Position Stage General DescriptionConstruction Bearing typeAY1779A00 LSE with Renishaw Encoder RGH24 Flying Leads LD9124A00 Limit and Home, Axis 1, Internal Pin# Color LD9125A01 Limit only Color Pin# DescriptionLD9137A01 Limit only Color Pin# Description LSE Stage Connector Locations LSC Series Cross Roller Position Stage General Description AY1775A00 Leadwire Connection for LinDrive 15 pin LD9125A02 H-Limit and Home Color Pin# Description LSS Series Single Bearing Position Stage AY1759A00 Renishaw RSF EncoderAY1801A00 Stages with Renishaw Encoder RGH22 Flying Leads AY1802A00 Stages with Renishaw Encoder RSF Flying LeadsLD9114A00 Leadwire Connection LD9103A00LXS Connections Female LinDrive Connections Male Motor / Limit Connections Pin Circular Connector Male Pin D Sub MalePin D Sub Female LSX Leadwire Connection Limit Switch Pigtails LD9119A01 Color Pin# DescriptionLD9119A02 Color Pin# Description LD9137A02 Limit and HomePin Encoder Connector Pin Encoder ConnectionsBearing Maintenance Recirculating Bearing Rail And Block Cross Roller Type BearingEncoder Maintenance Technical DataRSF Series MSA6x Enclosed Type Color Description FunctionRSF Series MS6x Open Type Glass Scale Renishaw RGH22 series Open Type Metal Scale Renishaw RGH22 series Open Type Metal Scale Specifications Associated ComponentsEncoder Head Output Connector Pin Assignment Elgo Mix 4 series Magnetic TypeMix 4 and Mix 5 Dial Settings Resolution using 4x multiplier Elgo Mix 5 series Magnetic TypeEncoder Specifications RequirementsCables and Cable Chain Procedures Additional Cables Baldor Electric Company  Baldor Electric Company MN1800 01 C&J1500

iMN1800 specifications

The Baldor iMN1800 is a comprehensive industrial motor drive, engineered for a wide range of applications in various sectors such as manufacturing, robotics, and automation. This drive exemplifies Baldor's commitment to innovation, performance, and efficiency, offering users advanced features that cater to modern industrial demands.

At the heart of the iMN1800 is its state-of-the-art motor control technology, designed to provide precise control over motor speed and torque. This is achieved through a sophisticated algorithm that adjusts the motor's performance in real-time, ensuring reliability and efficiency. The iMN1800 is compatible with various forms of electric motors, including AC induction and permanent magnet synchronous motors, making it versatile for numerous applications.

One of the standout features of the Baldor iMN1800 is its energy efficiency. It complies with various energy standards, which not only helps reduce operational costs but also minimizes the environmental impact associated with industrial operations. With an impressive efficiency rating, the iMN1800 contributes to lower energy consumption, making it an economically viable solution for businesses aiming to enhance sustainability.

In terms of connectivity, the iMN1800 incorporates advanced communication protocols such as Ethernet/IP and Modbus, allowing for seamless integration into existing industrial networks. This feature facilitates real-time monitoring and control, empowering operators to make informed decisions based on live data. The user-friendly interface enables quick access to essential parameters for both configuration and diagnostics, ensuring ease of use for technicians and engineers alike.

Moreover, the iMN1800 is built with robust construction materials, ensuring durability in demanding environments. Its rugged design allows it to withstand harsh conditions, including high temperatures and vibrations, common in industrial settings. This reliability contributes to reduced downtime and maintenance costs, promoting a more productive work environment.

The Baldor iMN1800 also features advanced safety mechanisms, including overload protection and short-circuit protection, guaranteeing the safety of both personnel and equipment. These attributes align with modern safety standards, making it a trusted choice for industries that prioritize workplace safety.

In summary, the Baldor iMN1800 is a top-tier industrial motor drive that combines advanced motor control technology, energy efficiency, robust construction, and enhanced safety features. Its flexibility and connectivity make it a valuable asset for diverse industrial applications, ultimately driving operational efficiency and effectiveness.
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