Baldor iMN1800 manual Lmcf Series Brushless Linear Cog Free Servo Motor, Air Gap Spacing

Page 15

LMCF Series Brushless Linear Cog Free Servo Motor

1.Install the coil and magnet assemblies. While mounting the coil, be sure to adjust coil assembly so it is centered within the magnet assembly with equal air gap in the vertical and horizontal positions. See Figure 2-6.

2.Verify that the coil assembly is centered within the magnet assembly with equal air gap in the vertical and horizontal positions along its entire length of travel. The coil assembly must never be allowed to touch the magnets at any point from one end of travel to the other.

Note: For modular magnet mounting, magnets are mounted end–to–end without spacing. The mounting hole pattern is repeating and is unaffected by magnet segments. Hole pattern repeats across joining ends of magnets.

Multiple Coil Assembly Operation

In addition to maintaining an air gap, multiple coil assemblies must also maintain a spacing factor of 2.4″ . In other words, the space between coil assemblies may vary, however, the distance from the front end of the first coil assembly to the front end of the next must be a multiple of 2.4″ . See Figure 2-6.

Ensure that this factor is established at the time of installation.

Figure 2-6 Air Gap Spacing

Coil Assembly

Mounting Plate

Vertical Air Gap

 

Horizontal Air Gap

Horizontal Air Gap

 

Magnet Assembly

Vertical Air Gap

Machine Base

Operation Considerations The motor must always be operated within the specified operating parameter limits. Exceeding those limits will permanently damage the motor.

The motor must never touch the magnets during operation. Equal horizontal and vertical air gap must be maintained.

Remove the shim that sets the air gap between the motor and the magnets prior to operation.

Note: Be aware that the total bearing load includes the magnetic attractive force.

The following steps must be completed to ensure safe and proper operation.

1.Verify that all electrical wiring and cables are properly connected. Refer to the manual provided with the control for this information.

2.Adjust the servo drive current to match the motor’s current specification.

3.Refer to the motor specifications for operating parameters. Adjust the control parameters as necessary to the motor data specifications.

4.Adjust the control for the proper P.I.D. loop tuning. Begin at a low gain setting and increase the gain as necessary.

5.Strain relieve the wires prior to operating.

AY1763A00 Leadwire Connection

Motor Cable

 

Hall Cable

 

Limit Cable

 

Signal Name

Wire Color

Signal Name

 

Wire Color

Signal Name

 

Wire Color

LinDrive

Trap

 

 

 

 

 

 

 

 

 

Motor Phase A (U)

Red

Black

Hall 1

 

White

Limit + Output

 

White

Motor Phase B (V)

White

Red

Hall 2

 

Red

Limit – Output

 

Red

Motor Phase C (W)

Black

White

Hall 3

 

Black

Home Output

 

Black

Motor Ground

Green

 

Hall Ground

 

Green

Limit & Home PWR *

 

Brown

Thermal Switch+

Blue

 

Hall +5VDC

 

Brown

Limit & Home GND

 

Green

Thermal Switch–

Orange

 

 

 

 

 

 

 

* Limit & Home power is +4 to +24VDC.

Note: Motor phasing is for LinDrive or MintDrive. Other controls may require different phasing (such as most trap drives (U) Black, (V) Red, (W) White). Phase angle between phases is 120 degrees.

2-8 Installation & Operation

MN1800

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Contents MN1800 Linear MotorsTable of Contents Ii Table of Contents MN1800 Limited Warranty OverviewIndicates a condition that can cause damage to equipment Attempt to install operate or maintain this equipment Lifting, installing, operating and maintaining operationsInstallation, operation and maintenance of this equipment Do not apply AC power before you ensure that all groundingHandling ReceivingStorage UnpackingGeneral Information MN1800 Clean Room LocationMounting a Stage to the Machine Base and Payload To Stage Lmac Linear Induction Motor Lmac Connection DiagramLmbr Series Brush DC Linear Servo Motor Brushless Linear Iron Core Servo Motor Installation Alternate Installation Refer to FigureLmbl Series AY1763A00 Leadwire Connection Wire ColorMotor Cable Hall Cable Limit Cable Modular Magnet Track Installation Hall Cable Limit Cable Brushless Linear Iron Core Servo Motor Modular Magnet TrackAir Gap Spacing Lmcf Series Brushless Linear Cog Free Servo MotorPin# Color Lmnc Moving Coil TypeLmnm Moving Magnet Type Non Commutated DC Linear Servo Motor Double Holding SwitchingLmpy Series Polynoid Linear Motor Holding Option Single HoldingPolynoid Linear Motor Holding Option Leadwire ConnectionMotor Cable Signal Name Wire Color Lmpy SeriesLmss Series Linear Stepper Adjust Air GapMaintenance AY0165A00 Leadwire Connection 9 pin to flying leadsRemoving the Forcer from the Platen Air Bearing Motor Cleaning the Forcer and PlatenInstallation Mounting the Forcer on the Platen Lmss SeriesItems Required but not Included Lmds Series Dual Axis Linear Stepper MotorStage Specifications Disclaimer Positioning StagesUnpacking Bearing type Stage specificationsLSE Series Enclosed Position Stage General Description ConstructionAY1779A00 LSE with Renishaw Encoder RGH24 Flying Leads LD9125A01 Limit only Color Pin# Description LD9137A01 Limit only Color Pin# DescriptionLD9124A00 Limit and Home, Axis 1, Internal Pin# Color LSE Stage Connector Locations LSC Series Cross Roller Position Stage General Description AY1775A00 Leadwire Connection for LinDrive 15 pin LD9125A02 H-Limit and Home Color Pin# Description AY1759A00 Renishaw RSF Encoder LSS Series Single Bearing Position StageAY1802A00 Stages with Renishaw Encoder RSF Flying Leads AY1801A00 Stages with Renishaw Encoder RGH22 Flying LeadsLeadwire Connection LD9103A00 LXS Connections Female LinDrive Connections MaleLD9114A00 Pin D Sub Male Motor / Limit Connections Pin Circular Connector MalePin D Sub Female LD9137A02 Limit and Home LSX Leadwire Connection Limit Switch PigtailsLD9119A01 Color Pin# Description LD9119A02 Color Pin# DescriptionPin Encoder Connections Pin Encoder ConnectorCross Roller Type Bearing Bearing Maintenance Recirculating Bearing Rail And BlockColor Description Function Encoder MaintenanceTechnical Data RSF Series MSA6x Enclosed TypeRSF Series MS6x Open Type Glass Scale Renishaw RGH22 series Open Type Metal Scale Associated Components Renishaw RGH22 series Open Type Metal Scale SpecificationsElgo Mix 4 series Magnetic Type Encoder Head Output Connector Pin AssignmentElgo Mix 5 series Magnetic Type Mix 4 and Mix 5 Dial Settings Resolution using 4x multiplierRequirements Encoder SpecificationsCables and Cable Chain Procedures Additional Cables  Baldor Electric Company MN1800 01 C&J1500 Baldor Electric Company

iMN1800 specifications

The Baldor iMN1800 is a comprehensive industrial motor drive, engineered for a wide range of applications in various sectors such as manufacturing, robotics, and automation. This drive exemplifies Baldor's commitment to innovation, performance, and efficiency, offering users advanced features that cater to modern industrial demands.

At the heart of the iMN1800 is its state-of-the-art motor control technology, designed to provide precise control over motor speed and torque. This is achieved through a sophisticated algorithm that adjusts the motor's performance in real-time, ensuring reliability and efficiency. The iMN1800 is compatible with various forms of electric motors, including AC induction and permanent magnet synchronous motors, making it versatile for numerous applications.

One of the standout features of the Baldor iMN1800 is its energy efficiency. It complies with various energy standards, which not only helps reduce operational costs but also minimizes the environmental impact associated with industrial operations. With an impressive efficiency rating, the iMN1800 contributes to lower energy consumption, making it an economically viable solution for businesses aiming to enhance sustainability.

In terms of connectivity, the iMN1800 incorporates advanced communication protocols such as Ethernet/IP and Modbus, allowing for seamless integration into existing industrial networks. This feature facilitates real-time monitoring and control, empowering operators to make informed decisions based on live data. The user-friendly interface enables quick access to essential parameters for both configuration and diagnostics, ensuring ease of use for technicians and engineers alike.

Moreover, the iMN1800 is built with robust construction materials, ensuring durability in demanding environments. Its rugged design allows it to withstand harsh conditions, including high temperatures and vibrations, common in industrial settings. This reliability contributes to reduced downtime and maintenance costs, promoting a more productive work environment.

The Baldor iMN1800 also features advanced safety mechanisms, including overload protection and short-circuit protection, guaranteeing the safety of both personnel and equipment. These attributes align with modern safety standards, making it a trusted choice for industries that prioritize workplace safety.

In summary, the Baldor iMN1800 is a top-tier industrial motor drive that combines advanced motor control technology, energy efficiency, robust construction, and enhanced safety features. Its flexibility and connectivity make it a valuable asset for diverse industrial applications, ultimately driving operational efficiency and effectiveness.
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