Baldor iMN1800 manual Lmss Series, Air Bearing Motor Cleaning the Forcer and Platen

Page 21

LMSS Series Continued

Air Bearing Motor

Cleaning the Forcer and Platen

Prior to placing the Forcer on the Platen both surfaces must be cleaned.

Use this method:

1.Apply masking tape to lamination surface of the Forcer. Removing the tape removes large particle contaminants.

2.Using alcohol, clean both surfaces to remove any adhesive residue and any other contaminants on the Forcer and the Platen.

Note: Apply small amount of alcohol to cloth for cleaning. Never pour or drip alcohol or other chemicals onto the forcer or platen surfaces.

3.Wax and polish Platen and Forcer surfaces. ( Turtle Wax ). Remove any visible residue.

Cleaning the Air Bearings Required if the forcer is not lifting between 0.0005″ – 0.001″ ( i.e. rubbing on the Platen ).

1.Using a small screw driver, unscrew one air bearing.

2.Blow compressed air through the bearing in both directions.

3.Screw the air bearing back to its original position.

Note: Do not mix the air bearings, they have to be installed at their original position.

Installation:

Mounting the Forcer on the Platen

 

1.

Before placing the forcer on the platen be sure there is at least 60 psi of

 

 

regulated and filtered air flowing through the forcer.

 

2.

At one end of the platen, carefully slide the Forcer onto the Platen.

 

 

(BE EXTREMELY CAREFUL ).

 

Removing the Forcer from the Platen

 

1.

Before moving the forcer, be sure there is at least 60 psi of regulated and

 

 

filtered air flowing through the forcer.

 

2.

Carefully slide the Forcer to one end of the Platen and remove it.

 

 

(Be Extremely Careful).

MaintenanceWaxing of the Forcer lamination for corrosion protection is recommended every month (or sooner) depending on environmental conditions (i.e. humidity and moisture).

Operation Considerations The motor must always be operated within the specified operating parameter limits. Exceeding those limits will permanently damage the motor.

The forcer must never touch the platen during operation. Equal horizontal and vertical air gap must be maintained.

The following steps must be completed to ensure safe and proper operation.

1.Verify that all electrical wiring and cables are properly connected. Refer to the manual provided with the control for this information.

2.Adjust the stepper driver current to match the motor’s current specification.

3.Strain relieve the wires prior to operating.

LD9145A00 9 pin Female to flying leads

 

LD9147A00 25 pin Female to flying leads

 

Color

Pin#

Description

Color

Pin#

Description

Color

Pin#

Description

Red

1

A+ Winding

Red

1

1A+ Winding

Red

14

2A+ Winding

Green

2

A– Winding

Green

2

1A– Winding

Green

15

2A– Winding

Yellow

3

B+ Winding

Yellow

3

1B+ Winding

Yellow

16

2B+ Winding

Orange

4

B– Winding

Orange

4

1B– Winding

Orange

17

2B– Winding

Black

5

Ground

Blue

5

1C+ Winding

Black

18

2C+ Winding

Blue

6

C+ Winding

Green

6

1C– Winding

Blue

19

2C– Winding

Green

7

C– Winding

White

7

1D+ Winding

Green

20

2D+ Winding

White

8

D+ Winding

Black

8

1D– Winding

White

21

2D– Winding

Black

9

D– Winding

Black

13

1Ground

Black

13

2Ground

Use twisted pairs, shield is open at backshell.

Use twisted pairs, shield is open at backshell.

2-14 Installation & Operation

MN1800

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Contents MN1800 Linear MotorsTable of Contents Ii Table of Contents MN1800 Limited Warranty OverviewIndicates a condition that can cause damage to equipment Installation, operation and maintenance of this equipment Lifting, installing, operating and maintaining operationsDo not apply AC power before you ensure that all grounding Attempt to install operate or maintain this equipmentStorage ReceivingUnpacking HandlingGeneral Information MN1800 Clean Room LocationMounting a Stage to the Machine Base and Payload To Stage Lmac Linear Induction Motor Lmac Connection DiagramLmbr Series Brush DC Linear Servo Motor Brushless Linear Iron Core Servo Motor Installation Alternate Installation Refer to FigureLmbl Series AY1763A00 Leadwire Connection Wire ColorMotor Cable Hall Cable Limit Cable Modular Magnet Track Installation Hall Cable Limit Cable Brushless Linear Iron Core Servo Motor Modular Magnet TrackAir Gap Spacing Lmcf Series Brushless Linear Cog Free Servo MotorPin# Color Lmnc Moving Coil TypeLmnm Moving Magnet Type Non Commutated DC Linear Servo Motor Lmpy Series Polynoid Linear Motor Holding Option SwitchingSingle Holding Double HoldingMotor Cable Signal Name Wire Color Leadwire ConnectionLmpy Series Polynoid Linear Motor Holding OptionMaintenance Adjust Air GapAY0165A00 Leadwire Connection 9 pin to flying leads Lmss Series Linear StepperInstallation Mounting the Forcer on the Platen Air Bearing Motor Cleaning the Forcer and PlatenLmss Series Removing the Forcer from the PlatenItems Required but not Included Lmds Series Dual Axis Linear Stepper MotorStage Specifications Disclaimer Positioning StagesUnpacking LSE Series Enclosed Position Stage General Description Stage specificationsConstruction Bearing typeAY1779A00 LSE with Renishaw Encoder RGH24 Flying Leads LD9125A01 Limit only Color Pin# Description LD9137A01 Limit only Color Pin# DescriptionLD9124A00 Limit and Home, Axis 1, Internal Pin# Color LSE Stage Connector Locations LSC Series Cross Roller Position Stage General Description AY1775A00 Leadwire Connection for LinDrive 15 pin LD9125A02 H-Limit and Home Color Pin# Description AY1759A00 Renishaw RSF Encoder LSS Series Single Bearing Position StageAY1802A00 Stages with Renishaw Encoder RSF Flying Leads AY1801A00 Stages with Renishaw Encoder RGH22 Flying LeadsLeadwire Connection LD9103A00 LXS Connections Female LinDrive Connections MaleLD9114A00 Pin D Sub Male Motor / Limit Connections Pin Circular Connector MalePin D Sub Female LD9119A01 Color Pin# Description LSX Leadwire Connection Limit Switch PigtailsLD9119A02 Color Pin# Description LD9137A02 Limit and HomePin Encoder Connections Pin Encoder ConnectorCross Roller Type Bearing Bearing Maintenance Recirculating Bearing Rail And BlockTechnical Data Encoder MaintenanceRSF Series MSA6x Enclosed Type Color Description FunctionRSF Series MS6x Open Type Glass Scale Renishaw RGH22 series Open Type Metal Scale Associated Components Renishaw RGH22 series Open Type Metal Scale SpecificationsElgo Mix 4 series Magnetic Type Encoder Head Output Connector Pin AssignmentElgo Mix 5 series Magnetic Type Mix 4 and Mix 5 Dial Settings Resolution using 4x multiplierRequirements Encoder SpecificationsCables and Cable Chain Procedures Additional Cables  Baldor Electric Company MN1800 01 C&J1500 Baldor Electric Company

iMN1800 specifications

The Baldor iMN1800 is a comprehensive industrial motor drive, engineered for a wide range of applications in various sectors such as manufacturing, robotics, and automation. This drive exemplifies Baldor's commitment to innovation, performance, and efficiency, offering users advanced features that cater to modern industrial demands.

At the heart of the iMN1800 is its state-of-the-art motor control technology, designed to provide precise control over motor speed and torque. This is achieved through a sophisticated algorithm that adjusts the motor's performance in real-time, ensuring reliability and efficiency. The iMN1800 is compatible with various forms of electric motors, including AC induction and permanent magnet synchronous motors, making it versatile for numerous applications.

One of the standout features of the Baldor iMN1800 is its energy efficiency. It complies with various energy standards, which not only helps reduce operational costs but also minimizes the environmental impact associated with industrial operations. With an impressive efficiency rating, the iMN1800 contributes to lower energy consumption, making it an economically viable solution for businesses aiming to enhance sustainability.

In terms of connectivity, the iMN1800 incorporates advanced communication protocols such as Ethernet/IP and Modbus, allowing for seamless integration into existing industrial networks. This feature facilitates real-time monitoring and control, empowering operators to make informed decisions based on live data. The user-friendly interface enables quick access to essential parameters for both configuration and diagnostics, ensuring ease of use for technicians and engineers alike.

Moreover, the iMN1800 is built with robust construction materials, ensuring durability in demanding environments. Its rugged design allows it to withstand harsh conditions, including high temperatures and vibrations, common in industrial settings. This reliability contributes to reduced downtime and maintenance costs, promoting a more productive work environment.

The Baldor iMN1800 also features advanced safety mechanisms, including overload protection and short-circuit protection, guaranteeing the safety of both personnel and equipment. These attributes align with modern safety standards, making it a trusted choice for industries that prioritize workplace safety.

In summary, the Baldor iMN1800 is a top-tier industrial motor drive that combines advanced motor control technology, energy efficiency, robust construction, and enhanced safety features. Its flexibility and connectivity make it a valuable asset for diverse industrial applications, ultimately driving operational efficiency and effectiveness.
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