American Water Heater HCG3 130T 300 Extended Vent Terminations, Optional Concentric Terminations

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Extended Vent Terminations

The water heaters covered by this manual can be installed using 4 inch pipe for the intake air and/or vent piping up to a maximum of 70 equivalent feet (21.3 m). The intake air and/or vent piping can be extended up to 120 equivalent feet (36.5 m) by installing 6 inch pipe. See the Venting Requirements on page 22.

The water heater ships from the factory with two (2) 4 inch terminations that are 45° PVC elbows with a debris screen installed. When 6 inch intake air or vent pipe is installed, factory supplied 6 inch terminations must be used.

Contact your local distributor or call the parts department phone number listed on the back cover of this manual to order 6 inch termination(s).

Optional Concentric Terminations

The water heaters covered by this manual can be installed in a Direct Vent configuration using optional concentric terminations.

(A)HCG3 130T 300 models installed using 4 inch vent/intake air piping use the 4 inch concentric termination. (A)HCG3 130T 300 models installed using 6 inch vent/intake air piping use the 6 inch concentric termination. (A)HCG3 130T 400 models must use the 6 inch concentric termination on all installations. See Venting Requirements on page 22 and Concentric Termination Installation on page 27.

Concentric terminations must be ordered separately. Contact your local distributor or call the parts department phone number listed on the back cover of this manual to order.

4” Concentric Termination Part # 9006328005

6” Concentric Termination Part # 9006144005

Hard Water

Where hard water conditions exist, water softening or the threshold type of water treatment is recommended. This will protect the dishwashers, coffee urns, water heaters, water piping and other equipment.

See Maintenance on page 60 for sediment and lime scale removal procedures.

Circulation Pumps

A circulating pump is used when a system requires a circulating loop or there is a storage tank used in conjunction with the water heater. See the Water Piping Diagrams beginning on page 67 for installation location of circulating pumps.

See Circulation Pump Wiring Diagrams on page 66 for electrical hookup information. Install in accordance with the current edition of the National Electrical Code, NFPA 70 or the Canadian

Electrical Code, CSA C22.1.

All-bronze circulators are recommended for used with commercial water heaters.

Some circulating pumps are manufactured with sealed bearings and do not require further lubrication. Some circulating pumps must be periodically oiled. Refer to the pump manufacturer’s instructions for lubrication requirements. Insulation Blankets

Breathing Hazard - Carbon Monoxide Gas

Do not obstruct water heater air intake with insulating blanket.

Gas and carbon monoxide detectors are available.

Install water heater in accordance with the instruction manual.

Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual.

Insulation blankets are available to the general public for external use on gas water heaters but are not necessary with these products. The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters. The water heaters covered by this manual meet or exceed the Energy Policy Act standards with respect to insulation and standby heat loss requirements, making an insulation blanket unnecessary.

Should you choose to apply an insulation blanket to this heater, you should follow these instructions. See the Features and Components section of this manual for identification of components mentioned below. Failure to follow these instructions can restrict the air flow required for proper combustion, potentially resulting in fire, asphyxiation, serious personal injury or death.

Do not apply insulation to the top of the water heater, as this will interfere with safe operation of the blower assembly.

Do not cover the control system LCD on top of the water heater.

Do not cover the Temperature-Pressure Relief Valve.

Do not cover the instruction manual. Keep it on the side of the water heater or nearby for future reference.

Do obtain new warning and instruction labels from the manufacturer for placement on the blanket directly over the existing labels.

Do inspect the insulation blanket frequently to make certain it does not sag, thereby obstructing combustion air flow.

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Contents Commercial gas water heaters Table Of Contents Safe Installation, Use and Service ANSI/NSF-5Optional General Safety Information PrecautionsHydrogen Gas Flammable Fire or Explosion Hazard Fire and Explosion HazardPreparing For The Installation Qualified Installer or Service AgencyIntroduction Abbreviations UsedFeatures And Components Basic OperationTop View Top View ComponentsSide Views Installation Considerations Rough In DimensionsRecovery Capacities Gas Line Connection SizeService Clearance Locating The Water HeaterClearance To Combustible Materials Intake Air and Vent Pipe ClearancesExtended Vent Terminations Optional Concentric TerminationsHard Water Circulation PumpsInstallation Requirements Power SupplyGas Pressure Requirements Supply Gas LineMixing Valves Dishwashing MachinesClosed Water Systems Thermal ExpansionTemperature-Pressure Relief Valve Valve Discharge Pipe RequirementsCondensate Drain Combustible Material StorageContaminated Air Condensate Drain Water TrapAir Requirements Unconfined SpaceConfined Space Fresh Air Openings For Confined Spaces Outdoor Air Through Two OpeningsOutdoor Air Through One Opening Outdoor Air Through Two Horizontal DuctsPage Commonwealth of Massachusetts InspectionVenting Installation General Venting InformationGeneral Venting Instructions Venting Requirements Venting Installation Sequence Power Vent InstallationDirect Vent Installation Vertical Termination Installation Intake AIR Screen Balance PlateVertical Termination Direct Vent Sidewall Termination Installation Sidewall Termination InstallationConcentric Termination Installation Inch Concentric Termination Flat Roof ClearanceInch Concentric Termination Installation Inch Concentric Termination KITInch Concentric Termination Sidewall Installation Vent Pipe is 4 Inch Schedule 40 PVCTWO Concentric Terminations Three Concentric TerminationsFour Concentric Terminations Eight Concentric TerminationsMultiple Concentric Termination Arrangements Two Concentric TerminationsEight Concentric Terminations Power Vent Horizontal Venting ArrangementsDirect Vent Horizontal Direct Vent Vertical Vent Horizontal Intake Direct Vent Horizontal Vent Vertical IntakeDirect Vent Horizontal Concentric Termination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentWater Heater Installation Condensate Drain InstallationInstallation Notes Installation InstructionsSupply Gas Line Installation Gas Line SizingSupply Gas Line Sizing U. S. Units Supply Gas Line Sizing Metric UnitsSupply Gas Regulator Installation Gas Line Leak TestingGas Line Connection Electrical Wiring Power Supply ConnectionsEnable/Disable Circuit Connecting An External Supervisory ControlWater Piping Diagrams Water Line ConnectionsValve Discharge Pipe Thermometers not SuppliedTemperature Regulation High Temperature Limit Control ECOHigh Temperature Applications Thermostat ControlControl System Operation OverviewControl System Navigation User Input ButtonsStatus Icons Icon DescriptionOperating States State DescriptionControl System Menus Menu DescriptionUser Settings & Control System Menus Update CancelBack Help Description/Action DisplayChange Back Help Display Settings Description/Action Heater Information Description/Action DisplayBack Advanced View Back HelpECO YESUpdate Service Contact InformationSelect Back Help NameStart Up Prior to Start upInitial Start Up Supply Gas Pressure Adjustment Multiple Appliance InstallationsManifold Gas Pressure Adjustment High Altitude Installations Checking The Firing RateTo Turn Off Gas Lighting The Water Heater Lighting & Operation LabelHoneywell Troubleshooting Installation ChecklistSequence Of Operation Sequence Of Operation Flow Chart YES noOperational Problems Installation ErrorsRough Starting, Rough Operation Momentary IgnitionFault And Alert Conditions Fault And Alert Messages Possible Causes Check/Repair Displayed Fault/Alert MessageBlower Prover Failure Maintenance Maintenance ScheduleGeneral Draining And FlushingFilling The Water Heater Sediment RemovalLime Scale Removal Powered Anode Rods Drain Valve and Access PanelsTemperature-Pressure Relief Valve Test Vent SystemDiagrams CCB Central Control Board LayoutAHCG3 130T 300 Wiring Diagram User Interface ModulAHCG3 130T 400 Wiring Diagram UserCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water American Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty