American Water Heater HCG3 130T 300 instruction manual Venting Requirements

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Venting Requirements

Approved Materials

Approved vent and intake air pipe materials that may be used in the United States:

PVC Schedule 40 (ASTM D 2241 / CSA B181.2, ASTM D 1785 / CSA B137.3

CPVC Schedule 40 (ASTM F-411 / CSA B137.6)

ABS (ASTM D-2661)

Approved vent and intake air pipe materials that must be used in Canada:

ULC S636 PVC / CPVC

Field Supplied Fittings

Field supplied fittings should be equivalent to the piping material being installed. Field installed/supplied fittings will add equivalent feet to the vent or intake air piping as indicated below. All field supplied/installed fittings and piping must be factored into the equivalent feet calculations.

90° elbows (short or long radius) are equivalent to 5 linear feet (152 cm) of pipe.

45° elbows (short or long radius) are equivalent to 2.5 linear feet (76 cm) of pipe.

Primer and Cement

Tetrahydrofuran (THF) primer should be used to prepare the surfaces of pipe and fittings for solvent welding. If CPVC or ABS pipe and fittings are used, then the proper cement must be used for all joints, including joining the pipe to the factory provided terminations (PVC material). PVC Materials should use ASTM D-2564 Grade Cement; CPVC Materials should use ASTM F-493 Grade Cement and ABS Materials should use ASTM D-2235 Grade Cement.

Pipe Size Requirements

The water heaters covered in this manual are certified for the use of 4 and 6 inch pipe for the vent (exhaust) and intake air piping. If the installed equivalent length for the intake air or vent piping will be 70 feet (21.3 m) or less, 4 inch pipe must be used. If the installed equivalent length will be more than 70 feet (21.3 m), 6 inch pipe must be used.

Note: Install the pipe size required for the installed equivalent

length of each pipe independently. IE: If the intake air pipe will be 70 equivalent feet or less and the vent pipe will more than 70 equivalent feet; the intake air pipe must be installed using 4 inch pipe and the vent must be installed using 6 inch pipe.

Maximum Equivalent Lengths

Four Inch Pipe

The water heaters covered in this manual are certified to a maximum length of 4 inch pipe for the exhaust venting arrangement of 70 equivalent feet (21.3 m). The certified maximum length of 4 inch pipe for intake air piping is also 70 equivalent feet (21.3 m). IE: On Direct Vent installations both pipes can be up to 70 equivalent feet (21.3 m).

Six Inch Pipe

The water heaters covered in this manual are certified to a maximum length of 6 inch pipe for the exhaust venting arrangement of 120 equivalent feet (36.5 m). The certified maximum length of 6 inch pipe for intake air piping is also 120 equivalent feet (36.5 m). IE: On Direct Vent installations both pipes can be up to 120 equivalent feet (36.5 m).

Intake Air and Vent Pipe Clearances

The minimum clearance from combustible materials for the vent (exhaust) and intake air piping shall be 0 inches. Vent or intake air piping passing through a combustible wall or ceiling must be a continuous run (no joints).

Minimum Equivalent Lengths

Four Inch Pipe

The water heaters covered in this manual are certified to a minimum length of 4 inch pipe for the vent (exhaust) of 15 equivalent feet (4.6 m). There is no minimum equivalent feet requirement for the intake air pipe.

Six Inch Pipe

The water heaters covered in this manual are certified to a minimum length of 6 inch pipe for the vent (exhaust) of 70 equivalent feet (21.3 m). There is no minimum equivalent feet requirement for the intake air pipe.

Maximum Number Of Elbows

The vent pipe may have a maximum of six 90° elbows installed. The intake air pipe may have a maximum of six 90° elbows installed. IE: in a Direct Vent configuration each pipe can have up to six (6) 90° elbows installed. Two (2) 45° elbows equal one (1) 90° elbow. Each 90° elbow is equivalent to 5 feet (1.5 m) of linear pipe, 45° elbows are equivalent to 2.5 feet (0.75 m) of linear pipe.

Factory Supplied Fittings

The water heater ships with two (2) factory supplied 4 inch terminations (PVC 45° elbows with debris screen). Factory supplied vent and intake air terminations or concentric terminations must be used. Factory supplied terminations and installed fittings (exhaust elbow and intake air connection) add zero equivalent feet to the vent and intake air piping.

Table 7

Number of

4 Inch Pipe

6 Inch Pipe

90° Elbows

 

 

Maximum Feet (Meters)

Maximum Feet (Meters)

Installed

 

 

One (1)

65 feet (19.8 meters)

115 feet (35.0 meters)

Two (2)

60 feet (18.2 meters)

110 feet (33.5 meters)

Three (3)

55 feet (16.8 meters)

105 feet (32.0 meters)

Four (4)

50 feet (15.2 meters)

100 feet (30.5 meters)

 

 

 

Five (5)

45 feet (13.7 meters)

95 feet (29.0 meters)

Six (6)

40 feet (12.2 meters)

90 feet (27.4 meters)

6 Inch Extended Vent Terminations

When 6 inch intake air or vent pipe is installed using standard terminations, factory supplied 6 inch terminations must be used. Contact your local distributor or call the parts department (phone number listed on the back cover of this manual) to order 6 inch termination(s).

Optional Concentric Terminations

(A)HCG3 130T 300 models installed using 4 inch vent/intake air piping use the 4 inch concentric termination. (A)HCG3 130T 300 models installed using 6 inch vent/intake air piping use the 6 inch concentric termination. (A)HCG3 130T 400 models must use the 6 inch concentric termination on all installations.

Contact your local distributor or call the parts department phone number listed on the back cover of this manual to order.

4” Concentric Termination Part # 9006328005

6” Concentric Termination Part # 9006144005

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Contents Commercial gas water heaters Table Of Contents ANSI/NSF-5 Safe Installation, Use and ServiceOptional Precautions General Safety InformationHydrogen Gas Flammable Fire or Explosion Hazard Fire and Explosion HazardIntroduction Preparing For The InstallationQualified Installer or Service Agency Abbreviations UsedFeatures And Components Basic OperationTop View Top View ComponentsSide Views Recovery Capacities Installation ConsiderationsRough In Dimensions Gas Line Connection SizeClearance To Combustible Materials Service ClearanceLocating The Water Heater Intake Air and Vent Pipe ClearancesHard Water Extended Vent TerminationsOptional Concentric Terminations Circulation PumpsGas Pressure Requirements Installation RequirementsPower Supply Supply Gas LineClosed Water Systems Mixing ValvesDishwashing Machines Thermal ExpansionTemperature-Pressure Relief Valve Valve Discharge Pipe RequirementsContaminated Air Condensate DrainCombustible Material Storage Condensate Drain Water TrapUnconfined Space Air RequirementsConfined Space Outdoor Air Through One Opening Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through Two Horizontal DuctsPage Commonwealth of Massachusetts InspectionGeneral Venting Information Venting InstallationGeneral Venting Instructions Venting Requirements Power Vent Installation Venting Installation SequenceDirect Vent Installation Vertical Termination Installation Intake AIR Screen Balance PlateVertical Termination Direct Vent Sidewall Termination Installation Sidewall Termination InstallationConcentric Termination Installation Inch Concentric Termination Flat Roof ClearanceInch Concentric Termination Installation Inch Concentric Termination KITInch Concentric Termination Sidewall Installation Vent Pipe is 4 Inch Schedule 40 PVCFour Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Eight Concentric TerminationsTwo Concentric Terminations Multiple Concentric Termination ArrangementsEight Concentric Terminations Venting Arrangements Power Vent HorizontalDirect Vent Horizontal Direct Vent Horizontal Vent Vertical Intake Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Concentric Termination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentInstallation Notes Water Heater InstallationCondensate Drain Installation Installation InstructionsSupply Gas Line Sizing U. S. Units Supply Gas Line InstallationGas Line Sizing Supply Gas Line Sizing Metric UnitsGas Line Leak Testing Supply Gas Regulator InstallationGas Line Connection Enable/Disable Circuit Electrical WiringPower Supply Connections Connecting An External Supervisory ControlValve Discharge Pipe Water Piping DiagramsWater Line Connections Thermometers not SuppliedHigh Temperature Applications Temperature RegulationHigh Temperature Limit Control ECO Thermostat ControlControl System Navigation Control System OperationOverview User Input ButtonsStatus Icons Icon DescriptionControl System Menus Operating StatesState Description Menu DescriptionBack Help User Settings & Control System MenusUpdate Cancel Description/Action DisplayChange Back Help Display Settings Description/Action Heater Information Description/Action DisplayECO Back AdvancedView Back Help YESSelect Back Help UpdateService Contact Information NamePrior to Start up Start UpInitial Start Up Multiple Appliance Installations Supply Gas Pressure AdjustmentManifold Gas Pressure Adjustment Checking The Firing Rate High Altitude InstallationsTo Turn Off Gas Lighting & Operation Label Lighting The Water HeaterHoneywell Installation Checklist TroubleshootingSequence Of Operation Sequence Of Operation Flow Chart YES noRough Starting, Rough Operation Operational ProblemsInstallation Errors Momentary IgnitionFault And Alert Conditions Fault And Alert Messages Possible Causes Check/Repair Displayed Fault/Alert MessageBlower Prover Failure General MaintenanceMaintenance Schedule Draining And FlushingSediment Removal Filling The Water HeaterLime Scale Removal Temperature-Pressure Relief Valve Test Powered Anode RodsDrain Valve and Access Panels Vent SystemDiagrams CCB Central Control Board LayoutAHCG3 130T 300 Wiring Diagram User Interface ModulAHCG3 130T 400 Wiring Diagram UserCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water American Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty