American Water Heater HCG3 130T 300 instruction manual Fault And Alert Messages

Page 58

Fault And Alert Messages

Call the technical support phone number listed on the back cover for further technical assistance or to locate a qualified service agent in your area.

Possible Causes - Check/Repair

Displayed Fault/Alert Message

• The water heater’s control system is polarity sensitive and will lock

 

 

 

 

 

 

AC Reversed

 

 

 

out and disable heating operation if the polarity of the power supply

 

 

 

 

is reversed. The control system will display the “AC Reversed”

 

Fault occurred 2 mins ago

 

 

 

 

 

 

 

 

Fault message on the LCD in this condition. See Power Supply

Power supply to water heater

 

 

 

 

Connections on page 39 for instructions on how to properly connect

has reversed polarity.

 

 

 

 

 

 

the power supply.

 

 

 

 

 

Note: Electronic flame sensing requires correct power supply

Call a service professional:

 

 

polarity AND a proper earth ground to the water heater and the

 

 

Your Company Name Here

 

 

Main Burner. The control system does not verify earth ground

 

 

(press [DOWN] for more....)

 

 

 

 

but this should be checked first if ignition failure occurs. See the

 

 

 

 

 

CHANGE

BACK

ADVANCED

 

Ignition Failure Fault message information below.

 

• The control system has failed to ignite the Main Burner.

 

 

 

 

 

• Water heater is not properly grounded, loose or open ground wire

 

 

 

 

 

to the Main Burner - see Power Supply Connections on page 39.

 

Ignition Failure

 

 

 

• Dirty/corroded flame sensor, clean flame sensor with fine steel

 

 

 

 

 

Fault occurred 2 mins ago

 

 

 

wool (replace if damaged) - see Figure 2 on page 7.

 

 

 

 

The water heater has failed to

 

 

• Loose or open wiring to the flame sensor.

 

 

ignite the burner.

 

 

 

 

 

 

• Loose or open wiring to the 24 VAC Gas Valve.

 

 

 

 

 

• 24 VAC Gas Valve control knob in the "off" position - see Figure 56

Call a service professional:

 

 

on page 51.

 

 

Your Company Name Here

 

 

• Supply gas turned off, low gas volume - see page 37.

 

 

(press [DOWN] for more....)

 

 

 

 

• Intake air and/or vent piping is restricted or improperly installed -

CHANGE

BACK

ADVANCED

 

see Venting Installation on page 21.

 

 

 

 

 

 

• Low or no manifold gas pressure to the Main Burner - see Initial

 

 

 

 

 

Start Up on page 50.

 

 

 

 

 

• The control system has detected the Low Gas Pressure Switch

 

 

 

 

 

contacts are open.

Low Gas Pressure

 

• Loose or open wiring to the Low Gas Pressure Switch - see Figure

 

 

Fault occurred 2 mins ago

 

 

 

3 on page 8 for location.

The supply gas pressure to the

 

 

 

 

• Supply gas pressure is below the required minimum pressure - see

 

 

water heater is low.

 

 

 

 

 

 

Table 4 on page 13.

 

 

 

 

 

• Supply gas is turned off at the Main Shutoff Valve.

Call a service professional:

 

 

• Supply gas pressure is dropping when other gas fired appliances

 

 

Your Company Name Here

 

 

on a common supply gas line are operating.

 

 

(press [DOWN] for more....)

 

 

 

 

• Low volume of supply gas - see Supply Gas Line Installation on

 

 

 

 

 

CHANGE

BACK

ADVANCED

 

page 37 and the requirements for the Supply Gas Line on page 13 and

 

 

 

 

 

 

Supply Gas Regulator on page 13.

 

 

 

 

 

• The control system has detected low current (AC amps) from the

 

 

 

 

 

Hot Surface Igniter. The control system monitors igniter current

 

 

 

 

 

Low Igniter Current

 

and will declare this Fault condition if the current is not at or above

 

the programmed minimum requirement - see the Sequence Of

 

Fault occurred 2 mins ago

 

 

 

 

 

 

 

 

Operation on page 58 for minimum igniter amp requirements.

Igniter current is low.

 

 

 

 

 

 

• Loose or open wiring to the Hot Surface Igniter - see Figure 2 on

 

 

 

 

 

page 7 for igniter location.

 

 

 

 

 

• Damaged, worn or open circuit Hot Surface Igniter.

Call a service professional:

 

 

Note: Hot surface igniters are wearing parts. Wear is directly

Your Company Name Here

 

 

related to heating cycle count. Heating cycle count can be viewed

(press [DOWN] for more....)

 

 

in the Heater Information menu - see Heater Information on page

CHANGE

BACK

ADVANCED

 

47. Increasing the Differential setting reduces heating cycle count -

 

 

 

 

 

 

 

 

 

 

see Operating Set Point And Differential Adjustment on page 45.

 

 

 

 

 

• The control system has detected the Blocked Exhaust Switch

 

 

 

 

 

contacts are open.

 

Blocked Exhaust

 

• The condensate drain is blocked filling the exhaust elbow with

 

 

 

Fault occurred 2 mins ago

 

 

 

water - clear the condensate drain - see Figure 9 on page 16.

 

 

 

 

The exhaust is blocked or

 

 

 

• Loose or open wiring to the Blocked Exhaust Switch - see Figure 3

 

 

 

restricted. Ensure

 

 

 

 

 

 

on page 8 for switch location.

condensate hose is draining.

 

 

• Restricted/blocked vent piping - condensate trapped in low point.

Call a service professional:

 

 

• Excessive equivalent pipe length, exceeded the maximum number

 

 

Your Company Name Here

 

 

of 90° elbows or wrong pipe size used in the vent piping system -

 

 

(press [DOWN] for more....)

 

 

 

 

see Venting Requirements on page 22.

 

 

CHANGE

BACK

ADVANCED

 

• Excessive wind outdoors pressurizing the vent system piping.

 

 

 

 

 

 

• Excessive negative air pressure in the installed space.

 

 

 

 

 

58

Image 58
Contents Commercial gas water heaters Table Of Contents ANSI/NSF-5 Safe Installation, Use and ServiceOptional Precautions General Safety InformationHydrogen Gas Flammable Fire or Explosion Hazard Fire and Explosion HazardIntroduction Preparing For The InstallationQualified Installer or Service Agency Abbreviations UsedFeatures And Components Basic OperationTop View Top View ComponentsSide Views Recovery Capacities Installation ConsiderationsRough In Dimensions Gas Line Connection SizeClearance To Combustible Materials Service ClearanceLocating The Water Heater Intake Air and Vent Pipe ClearancesHard Water Extended Vent TerminationsOptional Concentric Terminations Circulation PumpsGas Pressure Requirements Installation RequirementsPower Supply Supply Gas LineClosed Water Systems Mixing ValvesDishwashing Machines Thermal ExpansionTemperature-Pressure Relief Valve Valve Discharge Pipe RequirementsContaminated Air Condensate DrainCombustible Material Storage Condensate Drain Water TrapUnconfined Space Air RequirementsConfined Space Outdoor Air Through One Opening Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through Two Horizontal DuctsPage Commonwealth of Massachusetts InspectionGeneral Venting Information Venting InstallationGeneral Venting Instructions Venting Requirements Power Vent Installation Venting Installation SequenceDirect Vent Installation Vertical Termination Installation Intake AIR Screen Balance PlateVertical Termination Direct Vent Sidewall Termination Installation Sidewall Termination InstallationConcentric Termination Installation Inch Concentric Termination Flat Roof ClearanceInch Concentric Termination Installation Inch Concentric Termination KITInch Concentric Termination Sidewall Installation Vent Pipe is 4 Inch Schedule 40 PVCFour Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Eight Concentric TerminationsTwo Concentric Terminations Multiple Concentric Termination ArrangementsEight Concentric Terminations Venting Arrangements Power Vent HorizontalDirect Vent Horizontal Direct Vent Horizontal Vent Vertical Intake Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Concentric Termination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentInstallation Notes Water Heater InstallationCondensate Drain Installation Installation InstructionsSupply Gas Line Sizing U. S. Units Supply Gas Line InstallationGas Line Sizing Supply Gas Line Sizing Metric UnitsGas Line Leak Testing Supply Gas Regulator InstallationGas Line Connection Enable/Disable Circuit Electrical WiringPower Supply Connections Connecting An External Supervisory ControlValve Discharge Pipe Water Piping DiagramsWater Line Connections Thermometers not SuppliedHigh Temperature Applications Temperature RegulationHigh Temperature Limit Control ECO Thermostat ControlControl System Navigation Control System OperationOverview User Input ButtonsStatus Icons Icon DescriptionControl System Menus Operating StatesState Description Menu DescriptionBack Help User Settings & Control System MenusUpdate Cancel Description/Action DisplayChange Back Help Display Settings Description/Action Heater Information Description/Action DisplayECO Back AdvancedView Back Help YESSelect Back Help UpdateService Contact Information NamePrior to Start up Start UpInitial Start Up Multiple Appliance Installations Supply Gas Pressure AdjustmentManifold Gas Pressure Adjustment Checking The Firing Rate High Altitude InstallationsTo Turn Off Gas Lighting & Operation Label Lighting The Water HeaterHoneywell Installation Checklist TroubleshootingSequence Of Operation Sequence Of Operation Flow Chart YES noRough Starting, Rough Operation Operational ProblemsInstallation Errors Momentary IgnitionFault And Alert Conditions Fault And Alert Messages Possible Causes Check/Repair Displayed Fault/Alert MessageBlower Prover Failure General MaintenanceMaintenance Schedule Draining And FlushingSediment Removal Filling The Water HeaterLime Scale Removal Temperature-Pressure Relief Valve Test Powered Anode RodsDrain Valve and Access Panels Vent SystemDiagrams CCB Central Control Board LayoutAHCG3 130T 300 Wiring Diagram User Interface ModulAHCG3 130T 400 Wiring Diagram UserCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water American Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty