American Water Heater HCG3 130T 300 instruction manual Supply Gas Pressure Adjustment

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6.Compare the actual manifold gas pressure reading recorded above to the required minimum/maximum values given in Table 4 on page 13.Adjust manifold gas pressure as necessary, see the instructions that follow.

7.Record the supply gas pressure when the 24 VAC Gas Valve is energized and the Main Burner is ignited. This is a “dynamic” gas pressure reading; while the water heater is firing.

8.Compare the actual supply gas pressure reading recorded above to the required minimum/maximum values given in Table 4 on page 13. Adjust supply gas pressure as necessary, see the instructions that follow.

 

MANIFOLD GAS

GAS CONTROL

 

PRESSURE REGULATOR

KNOB

 

COVER SCREW

 

 

 

HONEYWELL

 

INLET

ON

OUTLET

 

 

 

OFF

MANIFOLD GAS

 

PRESSURE TAP

 

 

1/8’ NPT PLUG

 

24 VAC GAS VALVE TOP VIEW

Figure 56

Supply Gas Pressure Adjustment

Fire and Explosion Hazard

Do not use water heater with any gas other than the gas shown on the rating label.

Excessive gas pressure to gas valve can cause serious injury or death.

Turn off gas lines during installation.

Contact a qualified installer or service agency for installation and service.

Supply gas pressure shall be measured while the water heater is not firing (static pressure) and while the water heater is firing at full capacity (dynamic pressure).

If the supply gas pressure to the water heater is not between the required minimum and maximum values given in Table 4 on page 13 adjust the supply gas regulator as necessary. Adjust the supply gas regulator(s) per the regulator manufacturer’s instructions to achieve the required “static” and “dynamic” supply gas pressure.

Multiple Appliance Installations:

In multiple water heater installations or in installations where the installed water heater(s) share a common gas supply main with other gas fired appliances; the supply gas pressures shall be measured at each water heater with all gas fired appliances connected to a common main firing at full capacity.

On multiple water heater installations the supply gas line regulators shall be adjusted to provide gas pressure to each water heater within the minimum and maximum supply pressure requirements listed in Table 4 on page 13 with all gas fired appliances connected

to a common gas main firing at full capacity.

Note: A pressure drop of more than 1.5” W. C. (0.37 kPa) when the Main Burner ignites is an indication of an inadequate supply of gas and can lead to ignition failure, rough starts and/or rough operation. If a drop of more than 1.5” W. C. (0.37 kPa) in supply gas pressure occurs when the Main Burner ignites, ensure the supply gas lines and regulator(s) are properly sized and installed. See the requirements for Supply Gas Regulator and Supply Gas Line on page 13. See Supply Gas Line Installation on page 37 and Supply Gas Regulator Installation on page 38. Ensure all requirements and installation instructions are maintained.

Manifold Gas Pressure Adjustment

Fire and Explosion Hazard

Under no circumstances should the input exceed the rate shown on the water heater’s rating label.

Overfiring could result in fire or explosion.

Gas and carbon monoxide detectors are available.

Breathing Hazard - Carbon Monoxide Gas

Under no circumstances should the input exceed the rate shown on the water heater’s rating label.

Overfiring could result in damage to the water heater and sooting.

Gas and carbon monoxide detectors are available.

Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual.

Ensure the "dynamic" supply gas pressure is above the minimum requirements in Table 4 on page 13 before any adjustments are made to the manifold gas pressure. Attempts to adjust manifold gas pressure during periods of low supply gas pressure could result in overfiring when the supply gas pressure returns to normal. See Supply Gas Pressure Adjustment on this page.

If necessary, adjust the manifold gas pressure as follows:

1.Follow the instructions for Initial Start Up on page 50 to connect manometers to the supply and manifold gas pressure taps and to start the water heater.

2.Remove the manifold gas pressure regulator cover screw, see Figure 56.

3.Using a small flat tip screw driver turn the adjustment screw clockwise to increase manifold gas pressure and counter clockwise to decrease manifold gas pressure.

Note: Turn the manifold gas pressure adjustment screw in small increments (no more than 1/4 turn) and allow the manifold gas pressure to stabilize for several minutes before making further adjustments.

4.Replace the gas pressure regulator cover screw.

5.Cycle the burner on and off several times to check operation.

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Contents Commercial gas water heaters Table Of Contents Safe Installation, Use and Service ANSI/NSF-5Optional General Safety Information PrecautionsHydrogen Gas Flammable Fire and Explosion Hazard Fire or Explosion HazardAbbreviations Used Preparing For The InstallationQualified Installer or Service Agency IntroductionBasic Operation Features And ComponentsTop View Components Top ViewSide Views Gas Line Connection Size Installation ConsiderationsRough In Dimensions Recovery CapacitiesIntake Air and Vent Pipe Clearances Service ClearanceLocating The Water Heater Clearance To Combustible MaterialsCirculation Pumps Extended Vent TerminationsOptional Concentric Terminations Hard WaterSupply Gas Line Installation RequirementsPower Supply Gas Pressure RequirementsThermal Expansion Mixing ValvesDishwashing Machines Closed Water SystemsValve Discharge Pipe Requirements Temperature-Pressure Relief ValveCondensate Drain Water Trap Condensate DrainCombustible Material Storage Contaminated AirAir Requirements Unconfined SpaceConfined Space Outdoor Air Through Two Horizontal Ducts Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through One OpeningPage Inspection Commonwealth of MassachusettsVenting Installation General Venting InformationGeneral Venting Instructions Venting Requirements Venting Installation Sequence Power Vent InstallationDirect Vent Installation Intake AIR Screen Balance Plate Vertical Termination InstallationVertical Termination Direct Vent Sidewall Termination Installation Sidewall Termination InstallationInch Concentric Termination Flat Roof Clearance Concentric Termination InstallationInch Concentric Termination KIT Inch Concentric Termination InstallationVent Pipe is 4 Inch Schedule 40 PVC Inch Concentric Termination Sidewall InstallationEight Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Four Concentric TerminationsMultiple Concentric Termination Arrangements Two Concentric TerminationsEight Concentric Terminations Power Vent Horizontal Venting ArrangementsDirect Vent Horizontal Direct Vent Vertical Vent Horizontal Intake Direct Vent Horizontal Vent Vertical IntakeDirect Vent Horizontal Concentric Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentInstallation Instructions Water Heater InstallationCondensate Drain Installation Installation NotesSupply Gas Line Sizing Metric Units Supply Gas Line InstallationGas Line Sizing Supply Gas Line Sizing U. S. UnitsSupply Gas Regulator Installation Gas Line Leak TestingGas Line Connection Connecting An External Supervisory Control Electrical WiringPower Supply Connections Enable/Disable CircuitThermometers not Supplied Water Piping DiagramsWater Line Connections Valve Discharge PipeThermostat Control Temperature RegulationHigh Temperature Limit Control ECO High Temperature ApplicationsUser Input Buttons Control System OperationOverview Control System NavigationIcon Description Status IconsMenu Description Operating StatesState Description Control System MenusDescription/Action Display User Settings & Control System MenusUpdate Cancel Back HelpChange Back Help Heater Information Description/Action Display Display Settings Description/ActionYES Back AdvancedView Back Help ECOName UpdateService Contact Information Select Back HelpStart Up Prior to Start upInitial Start Up Supply Gas Pressure Adjustment Multiple Appliance InstallationsManifold Gas Pressure Adjustment High Altitude Installations Checking The Firing RateTo Turn Off Gas Lighting The Water Heater Lighting & Operation LabelHoneywell Troubleshooting Installation ChecklistSequence Of Operation YES no Sequence Of Operation Flow ChartMomentary Ignition Operational ProblemsInstallation Errors Rough Starting, Rough OperationFault And Alert Conditions Possible Causes Check/Repair Displayed Fault/Alert Message Fault And Alert MessagesBlower Prover Failure Draining And Flushing MaintenanceMaintenance Schedule GeneralFilling The Water Heater Sediment RemovalLime Scale Removal Vent System Powered Anode RodsDrain Valve and Access Panels Temperature-Pressure Relief Valve TestCCB Central Control Board Layout DiagramsUser Interface Modul AHCG3 130T 300 Wiring DiagramUser AHCG3 130T 400 Wiring DiagramCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water American Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty