American Water Heater HCG3 130T 300 instruction manual Blower Prover Failure

Page 59

Fault And Alert Messages (cont)

Call the technical support phone number listed on the back cover for further technical assistance or to locate a qualified service agent in your area.

Possible Causes - Check/Repair

 

Displayed Fault/Alert Message

• The control system has detected the Blower Prover Switch

 

 

 

 

 

 

 

Blower Prover Failure

 

contacts are closed when they should be open at the beginning of

 

 

a heating cycle - see the Sequence Of Operation on page 59.

 

 

Fault occurred 2 mins ago

 

 

 

 

 

 

 

 

 

• Pinched/shorted Blower Prover Switch wiring - see Figure 3 on

 

The blower prover switch is

 

 

 

 

 

 

closed out of sequence.

 

 

 

page 8 for switch location.

 

 

 

 

 

 

 

 

 

 

• Jumper wire connected to the Blower Prover Switch - remove

 

 

 

 

 

 

jumper wire. Jumper wires must never be used, read all Warnings

 

Call a service professional:

 

 

on page 57.

 

Your Company Name Here

 

 

• Excessive wind outdoors pressurizing the vent system piping.

 

(press [DOWN] for more....)

 

 

 

 

 

• Excessive negative air pressure in the installed space.

 

CHANGE

BACK

ADVANCED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• The control system has detected the Blower Prover Switch

 

 

 

 

 

 

contacts are remaining open after the control system has

 

Blower Prover Open

 

energized the Combustion Blower - see the Sequence Of

 

 

 

 

Fault occurred 2 mins ago

 

 

 

Operation on page 59.

 

 

 

 

 

 

The blower prover switch remains

 

 

• Loose or open wiring to the Blower Prover Switch - see Figure 3 on

 

 

 

 

open after the blower has been

 

 

 

 

 

page 8 for switch location.

 

energized.

 

 

 

• Blower Prover Switch air sensing tube disconnected, kinked, filed

 

Call a service professional:

 

 

with condensate, damaged or leaking - repair or replace tube.

 

 

 

• Combustion Blower is not running when energized.

 

Your Company Name Here

 

 

 

(press [DOWN] for more....)

 

 

• Loose or open wiring to Combustion Blower.

 

 

 

 

CHANGE

BACK

ADVANCED

 

• Loose, open, incorrect wiring to the VFD on AHCG3 130T 400

 

 

 

 

 

 

 

 

models - see Figure 3 on page 8 and the wiring diagram on page 65.

 

 

 

 

 

 

• The control system has detected the Blocked Intake Air Switch

 

 

 

 

 

 

 

Blocked Air Intake

 

contacts are open.

 

 

• Loose or open wiring to the Blocked Intake Air Switch - see Figure

 

 

Fault occurred 2 mins ago

 

 

 

 

The combustion air intake is

 

 

3 on page 8 for switch location.

 

 

 

• Excessive equivalent pipe length, exceeded the maximum number

 

restricted.

 

 

 

 

 

 

 

 

 

of 90° elbows or wrong pipe size used in the intake air piping

 

 

 

 

 

 

system - see Venting Requirements on page 22.

 

Call a service professional:

 

 

• Balance plate and/or intake air screen was not removed prior to

 

Your Company Name Here

 

 

connecting the intake air piping to the water heater and is clogged/

 

(press [DOWN] for more....)

 

 

 

 

 

blocked with debris - see Figure 17 on page 24.

 

CHANGE

BACK

ADVANCED

 

• Excessive negative air pressure in the installed space.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• The control system has detected the ECO (energy cut out) Switch

 

 

 

 

 

 

contacts are open.

 

 

 

 

 

 

 

Energy Cut Out (ECO)

 

• The ECO switch is a normally closed switch that opens on a

 

 

temperature rise to prevent excessive water temperature in the

 

 

Fault occurred 2 mins ago

 

 

 

 

Tank temperature is excessive.

 

 

storage tank. The ECO switch is inside the Upper Temperature

 

 

 

Probe (two red wires) - see Figure 3 on page 8 for Upper Probe

 

The water heater has been

 

 

 

disabled.

 

 

 

location.

 

 

 

 

 

 

 

 

 

 

• Loose or open wiring to the ECO switch in the Upper Temperature

 

Call a service professional:

 

 

Probe - two red wires.

 

Your Company Name Here

 

 

• Improper water system piping and/or excessively high return

 

(press [DOWN] for more....)

 

 

 

 

 

(recirculation) loop water temperature - see the Water Piping

 

CHANGE

BACK

ADVANCED

 

Diagrams beginning on page 67.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• The control system has not detected any voltage from the powered

 

 

 

 

 

 

anode rods - see Figure 3 on page 8 for location.

 

 

 

 

 

 

 

 

Alert:

 

 

 

• No water in the storage tank.

 

 

 

 

 

 

 

No Anode Voltage

 

• Loose or open wiring connections to the powered anode rods - see

 

 

 

 

 

Alert occurred 2 mins ago

 

 

 

Figure 3 on page 8 for location.

 

No voltage detected from

 

 

 

• Powered anode rod wiring shorted to ground.

 

Powered Anode(s).

 

 

 

• The water heater is not properly grounded - see Power Supply

 

 

 

 

 

 

Connections on page 39.

 

Call a service professional:

 

 

• Loose or open ground wires.

 

Your Company Name Here

 

 

• Top fitting (3/4 inch bushing) of the powered anode rods were

 

(press [DOWN] for more....)

 

 

 

CHANGE

BACK

ADVANCED

 

saturated with water during installation - with power to the water

 

 

heater turned off, carefully remove anode rods and dry out

 

 

 

 

 

 

 

 

 

 

 

 

bushing(s).

 

 

 

 

 

 

59

Image 59
Contents Commercial gas water heaters Table Of Contents Optional Safe Installation, Use and ServiceANSI/NSF-5 Hydrogen Gas Flammable General Safety InformationPrecautions Fire and Explosion Hazard Fire or Explosion HazardAbbreviations Used Preparing For The InstallationQualified Installer or Service Agency IntroductionBasic Operation Features And ComponentsTop View Components Top ViewSide Views Gas Line Connection Size Installation ConsiderationsRough In Dimensions Recovery CapacitiesIntake Air and Vent Pipe Clearances Service ClearanceLocating The Water Heater Clearance To Combustible MaterialsCirculation Pumps Extended Vent TerminationsOptional Concentric Terminations Hard WaterSupply Gas Line Installation RequirementsPower Supply Gas Pressure RequirementsThermal Expansion Mixing ValvesDishwashing Machines Closed Water SystemsValve Discharge Pipe Requirements Temperature-Pressure Relief ValveCondensate Drain Water Trap Condensate DrainCombustible Material Storage Contaminated AirConfined Space Air RequirementsUnconfined Space Outdoor Air Through Two Horizontal Ducts Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through One OpeningPage Inspection Commonwealth of MassachusettsGeneral Venting Instructions Venting InstallationGeneral Venting Information Venting Requirements Direct Vent Installation Venting Installation SequencePower Vent Installation Intake AIR Screen Balance Plate Vertical Termination InstallationVertical Termination Direct Vent Sidewall Termination Installation Sidewall Termination InstallationInch Concentric Termination Flat Roof Clearance Concentric Termination InstallationInch Concentric Termination KIT Inch Concentric Termination InstallationVent Pipe is 4 Inch Schedule 40 PVC Inch Concentric Termination Sidewall InstallationEight Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Four Concentric TerminationsEight Concentric Terminations Multiple Concentric Termination ArrangementsTwo Concentric Terminations Direct Vent Horizontal Power Vent HorizontalVenting Arrangements Direct Vent Horizontal Concentric Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Vent Vertical Intake Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentInstallation Instructions Water Heater InstallationCondensate Drain Installation Installation NotesSupply Gas Line Sizing Metric Units Supply Gas Line InstallationGas Line Sizing Supply Gas Line Sizing U. S. UnitsGas Line Connection Supply Gas Regulator InstallationGas Line Leak Testing Connecting An External Supervisory Control Electrical WiringPower Supply Connections Enable/Disable CircuitThermometers not Supplied Water Piping DiagramsWater Line Connections Valve Discharge PipeThermostat Control Temperature RegulationHigh Temperature Limit Control ECO High Temperature ApplicationsUser Input Buttons Control System OperationOverview Control System NavigationIcon Description Status IconsMenu Description Operating StatesState Description Control System MenusDescription/Action Display User Settings & Control System MenusUpdate Cancel Back HelpChange Back Help Heater Information Description/Action Display Display Settings Description/ActionYES Back AdvancedView Back Help ECOName UpdateService Contact Information Select Back HelpInitial Start Up Start UpPrior to Start up Manifold Gas Pressure Adjustment Supply Gas Pressure AdjustmentMultiple Appliance Installations To Turn Off Gas High Altitude InstallationsChecking The Firing Rate Honeywell Lighting The Water HeaterLighting & Operation Label Sequence Of Operation TroubleshootingInstallation Checklist YES no Sequence Of Operation Flow ChartMomentary Ignition Operational ProblemsInstallation Errors Rough Starting, Rough OperationFault And Alert Conditions Possible Causes Check/Repair Displayed Fault/Alert Message Fault And Alert MessagesBlower Prover Failure Draining And Flushing MaintenanceMaintenance Schedule GeneralLime Scale Removal Filling The Water HeaterSediment Removal Vent System Powered Anode RodsDrain Valve and Access Panels Temperature-Pressure Relief Valve TestCCB Central Control Board Layout DiagramsUser Interface Modul AHCG3 130T 300 Wiring DiagramUser AHCG3 130T 400 Wiring DiagramCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water American Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty