American Water Heater HCG3 130T 300 Water Heater Installation, Condensate Drain Installation

Page 36

Water Heater Installation

Condensate Drain Installation

Installation must conform with these instructions and local building codes.

Condensate neutralizer kits are available. Contact your distributor or Service Agency.

Field supplied materials required for installation include:

Approved PVC cement and PVC primer.

1/2 inch PVC pipe - minimum length to equal the distance between the water heater and a suitable building drain.

1/2 inch PVC fittings (elbows and couplings) necessary to install a condensate drain line between the Condensate Drain Trap Assembly and a suitable building drain.

Floor mounted standoffs to brace the drain line.

Installation Notes

1.The condensate drains from the water heater’s covered by this instruction have PH levels between 4.3 and 5.0. Install a commercially available neutralizing kit if required by local codes. Lower PH levels are acidic. Do not connect a metal condensate drain line, such as copper pipe, to the water heater for this reason.

2.The field installed condensate drain line must not be less than 1/2 inch PVC in size.

3.Do not remove, modify or alter the factory condensate trap.

Installation Instructions

1.Ensure the water heater’s on/off switch is in the “off” position.

2.Install a 1/2 inch PVC condensate drain line between the condensate drain connection on the Condensate Drain Trap and a suitable building drain, see Figure 50 and Figure 51.

3.Terminate the condensate drain piping with an elbow above the drain. Ensure that any discharge will exit the condensate drain line no more than 6 inches (15.2 cm) above a suitable building drain, or external to the building, see Figure 50.

Note: In cold climates it is recommended the condensate drain be terminated at a suitable drain inside the building.

4.Ensure the condensate drain line is not elevated above the condensate drain connection on the trap, see Figure 51.

5.Brace the condensate drain line with floor mounted standoffs every three feet.

6.Ensure the condensate drains freely during start up, see Start Up on page 50.

EXHAUST (VENT) ELBOW

 

CONDENSATE DRAIN

 

LINE - FIELD INSTALLED

CLEANOUT PLUG SHOULD

DRAIN LINE TO

FACE TOWARDS THE FRONT

OF THE WATER HEATER FOR

TERMINATE NO

SERVICE ACCESS

MORE THAN 6

 

INCHES (15.2 cm)

 

ABOVE DRAIN

FACTORY INSTALLED

BUILDING

CONDENSATE TRAP

DRAIN

Figure 50

PVC PIPE NIPPLE

PVC BUSHING

½” NPT

1 ½” SLIP x ½” SLIP

PVC TEE FITTING

1 ½” SLIP x 1 ½” SLIP x ½” NPT

PVC BUSHING

1 ½” SLIP x 1 ¼” NPT

PVC PIPE PLUG 1 ¼” NPT

CLEANOUT PIPE

PLUG SHOULD

BE ORIENTED TO THE FRONT OF THE WATER HEATER FOR SERVICE ACCESS

½” PVC 90° ELBOW CONDENSATE DRAIN CONNECTION. FIELD INSTALLED DRAIN LINE CONNECTS HERE

½” PVC PIPE NIPPLE

½” PVC 90°

STREET ELBOW

CONDENSATE TRAP DETAIL

Figure 51

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Contents Commercial gas water heaters Table Of Contents Safe Installation, Use and Service ANSI/NSF-5Optional General Safety Information PrecautionsHydrogen Gas Flammable Fire or Explosion Hazard Fire and Explosion HazardPreparing For The Installation Qualified Installer or Service AgencyIntroduction Abbreviations UsedFeatures And Components Basic OperationTop View Top View ComponentsSide Views Installation Considerations Rough In DimensionsRecovery Capacities Gas Line Connection SizeService Clearance Locating The Water HeaterClearance To Combustible Materials Intake Air and Vent Pipe ClearancesExtended Vent Terminations Optional Concentric TerminationsHard Water Circulation PumpsInstallation Requirements Power SupplyGas Pressure Requirements Supply Gas LineMixing Valves Dishwashing MachinesClosed Water Systems Thermal ExpansionTemperature-Pressure Relief Valve Valve Discharge Pipe RequirementsCondensate Drain Combustible Material StorageContaminated Air Condensate Drain Water TrapAir Requirements Unconfined SpaceConfined Space Fresh Air Openings For Confined Spaces Outdoor Air Through Two OpeningsOutdoor Air Through One Opening Outdoor Air Through Two Horizontal DuctsPage Commonwealth of Massachusetts InspectionVenting Installation General Venting InformationGeneral Venting Instructions Venting Requirements Venting Installation Sequence Power Vent InstallationDirect Vent Installation Vertical Termination Installation Intake AIR Screen Balance PlateVertical Termination Direct Vent Sidewall Termination Installation Sidewall Termination InstallationConcentric Termination Installation Inch Concentric Termination Flat Roof ClearanceInch Concentric Termination Installation Inch Concentric Termination KITInch Concentric Termination Sidewall Installation Vent Pipe is 4 Inch Schedule 40 PVCTWO Concentric Terminations Three Concentric TerminationsFour Concentric Terminations Eight Concentric TerminationsMultiple Concentric Termination Arrangements Two Concentric TerminationsEight Concentric Terminations Power Vent Horizontal Venting ArrangementsDirect Vent Horizontal Direct Vent Vertical Vent Horizontal Intake Direct Vent Horizontal Vent Vertical IntakeDirect Vent Horizontal Concentric Termination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentWater Heater Installation Condensate Drain InstallationInstallation Notes Installation InstructionsSupply Gas Line Installation Gas Line SizingSupply Gas Line Sizing U. S. Units Supply Gas Line Sizing Metric UnitsSupply Gas Regulator Installation Gas Line Leak TestingGas Line Connection Electrical Wiring Power Supply ConnectionsEnable/Disable Circuit Connecting An External Supervisory ControlWater Piping Diagrams Water Line ConnectionsValve Discharge Pipe Thermometers not SuppliedTemperature Regulation High Temperature Limit Control ECOHigh Temperature Applications Thermostat ControlControl System Operation OverviewControl System Navigation User Input ButtonsStatus Icons Icon DescriptionOperating States State DescriptionControl System Menus Menu DescriptionUser Settings & Control System Menus Update CancelBack Help Description/Action DisplayChange Back Help Display Settings Description/Action Heater Information Description/Action DisplayBack Advanced View Back HelpECO YESUpdate Service Contact InformationSelect Back Help NameStart Up Prior to Start upInitial Start Up Supply Gas Pressure Adjustment Multiple Appliance InstallationsManifold Gas Pressure Adjustment High Altitude Installations Checking The Firing RateTo Turn Off Gas Lighting The Water Heater Lighting & Operation LabelHoneywell Troubleshooting Installation ChecklistSequence Of Operation Sequence Of Operation Flow Chart YES noOperational Problems Installation ErrorsRough Starting, Rough Operation Momentary IgnitionFault And Alert Conditions Fault And Alert Messages Possible Causes Check/Repair Displayed Fault/Alert MessageBlower Prover Failure Maintenance Maintenance ScheduleGeneral Draining And FlushingFilling The Water Heater Sediment RemovalLime Scale Removal Powered Anode Rods Drain Valve and Access PanelsTemperature-Pressure Relief Valve Test Vent SystemDiagrams CCB Central Control Board LayoutAHCG3 130T 300 Wiring Diagram User Interface ModulAHCG3 130T 400 Wiring Diagram UserCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water American Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty